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2023-16-05 DE HAVILLAND AIRCRAFT OF CANADA LIMITED (TYPE CERTIFICATE PREVIOUSLY HELD BY BOMBARDIER, INC.):
Amendment 39-22524; Docket No. FAA-2023-1047; Project Identifier MCAI-2022-01601-T.

(a) EFFECTIVE DATE

    This airworthiness directive (AD) is effective September 25, 2023.

(b) AFFECTED ADS

    None.

(c) APPLICABILITY

    This  AD applies  to  De  Havilland Aircraft  of Canada  Limited (type
    certificate previously held by Bombardier, Inc.)  Model DHC-8-401  and
    -402 airplanes,  certificated in  any category,  having serial numbers
    4001 and 4003 through 4633 inclusive.

(d) SUBJECT

    Air Transport Association (ATA) of America Code: 32, Landing Gear.

(e) UNSAFE CONDITION

    This AD was  prompted by reports  of the main  landing gear (MLG)  aft
    door not opening when using the alternate extension system. The FAA is
    issuing this AD to address possible cam assembly, spring box assembly,
    and alternate release cable  assembly failures. The unsafe  condition,
    if  not addressed,  could result  in asymmetric  MLG configuration  at
    landing, and a runway excursion.

(f) COMPLIANCE

    Comply with this AD within the compliance times specified,  unless al-
    ready done.

(g) ONE-TIME INSPECTION

    Within 2,400 flight hours or 12 months, whichever occurs first,  after
    the effective date of this AD, do a one-time general visual inspection
    for discrepancies  on the  left and  right MLG  spring box  assemblies
    (part number (P/N) 48504-1), in accordance with Section 3.B., Part  A,
    of the Accomplishment Instructions of De Havilland Aircraft of  Canada
    Limited  Service  Bulletin  84-32-159, dated  June  28,  2019. If  any
    discrepancy is discovered in  the spring box assembly,  before further
    flight, replace  with a  new spring  box assembly,  in accordance with
    Section  3.B.  Part  B,  of  the  Accomplishment  Instructions  of  De
    Havilland Aircraft of Canada Limited Service Bulletin 84-32-159, dated
    June 28, 2019.

(h) REPETITIVE INSPECTIONS

(1) Within 2,400 flight hours or 12 months,  whichever occurs first, after
    the effective  date of  this AD,  do a  general visual  inspection for
    discrepancies of  the cam  assemblies (P/N  48510-5) on  the left  and
    right  MLG,  in   accordance  with  Section   3.B.  Part  A,   of  the
    Accomplishment Instructions of De Havilland Aircraft of Canada Limited
    Service Bulletin  84-32-159,  dated  June 28, 2019. Thereafter, repeat
    the inspection  at intervals  not to  exceed 2,400  flight hours or 12
    months, whichever occurs  first. If any  discrepancy is discovered  in
    the  cam  assembly, before  further  flight, replace  with  a new  cam
    assembly,   in  accordance   with  Section   3.B.  Part   B,  of   the
    Accomplishment Instructions of De Havilland Aircraft of Canada Limited
    Service Bulletin 84-32-159, dated June 28, 2019.

(2) Within 2,400 flight hours or 12 months,  whichever occurs first, after
    the effective  date of  this AD,  do a  general visual  inspection for
    discrepancies of the alternate release cable assemblies (P/N  48503-3)
    on the left and right MLG, in accordance with Section 3.B., Part A, of
    the Accomplishment  Instructions of  De Havilland  Aircraft of  Canada
    Limited Service Bulletin 84-32-159,  dated June 28, 2019.  Thereafter,
    repeat the inspection at intervals not to exceed 2,400 flight hours or
    12 months, whichever occurs first. If any discrepancy is found, before
    further flight, replace  the alternate release  cable assembly with  a
    redesigned alternate release cable assembly P/N 48503-5, in accordance
    with Section 3.B. of  the Accomplishment Instructions of  De Havilland
    Aircraft of  Canada Limited  Service Bulletin  84-32-172, dated August
    16, 2022, including  Collins Aerospace Service  Bulletin 48500-32-152,
    dated  July  18,  2022.  Accomplishing  the  replacement  required  by
    paragraph (i) of this AD  terminates the inspections required by  this
    paragraph.

(i) REPLACEMENT

    Within 5,500 flight hours or 30 months, whichever occurs first,  after
    the  effective  date  of  this AD,  replace  the  left  and right  MLG
    alternate release cable assemblies,  P/N 48503-3, with the  redesigned
    alternate  release cable  assembly, P/N  48503-5,  in  accordance with
    Section  3.B.  of  the  Accomplishment  Instructions  of  De Havilland
    Aircraft of  Canada Limited  Service Bulletin  84-32-172, dated August
    16, 2022, including  Collins Aerospace Service  Bulletin 48500-32-152,
    dated July 18, 2022.

(j) MAINTENANCE TASK REQUIREMENT

    As of the effective date of this AD, when installing an MLG  alternate
    extension system cam assembly and when installing an alternate release
    cable assembly, the following aircraft maintenance manual (AMM)  tasks
    must be used, as applicable:

(1) For the alternate release cable assembly:  AMM  TASK 32-34-16-400-804,
    "Installation  of the  Alternate Extension  Cables-Center Fuselage  to
    Nacelle"  as  specified in  De  Havilland Aircraft  of  Canada Limited
    Temporary Revision 32-603, dated December 1, 2022.

(2) For the MLG alternate extension system cam assembly: AMM TASK 32-34-26
    -400-801, "Installation of the MLG Alternate - Extension Cam-Mechanism
    Assembly" of Subject 32-34-26, "Cam Mechanism Assembly-MLG Alternative
    Extension" in Chapter 32, "Landing Gear," of the De Havilland Aircraft
    of Canada Limited Aircraft Maintenance Manual Revision 76, dated March
    5, 2022.

(k) PARTS INSTALLATION PROHIBITION

    As of the effective date of this AD, no person may install, on any air
    -plane, an alternate release cable assembly P/N 48503-3.

(l) ADDITIONAL AD PROVISIONS

    The following provisions also apply to this AD:

(1) Alternative Methods of Compliance (AMOCs):  The Manager, International
    Validation Branch, FAA,  has the authority  to approve AMOCs  for this
    AD,  if  requested  using the  procedures found  in 14  CFR 39.19.  In
    accordance with  14 CFR  39.19, send  your request  to your  principal
    inspector or responsible Flight  Standards Office, as appropriate.  If
    sending  information  directly  to the  manager  of  the International
    Validation  Branch,  mail  it  to  ATTN:  Program  Manager, Continuing
    Operational Safety, at the  address identified in paragraph  (m)(2) of
    this AD or email to: 9-avs-nyaco-cos@faa.gov. If mailing  information,
    also  submit information  by email.  Before using  any approved  AMOC,
    notify your  appropriate principal  inspector, or  lacking a principal
    inspector, the manager of the responsible Flight Standards Office.

(2) Contacting the Manufacturer:  For any requirement in this AD to obtain
    instructions   from   a  manufacturer,   the   instructions  must   be
    accomplished using  a method  approved by  the Manager,  International
    Validation Branch, FAA; or Transport Canada; or De Havilland  Aircraft
    of  Canada  Limited's Transport  Canada  Design Approval  Organization
    (DAO).  If approved  by the  DAO, the  approval must  include the  DAO
    -authorized signature.

(m) ADDITIONAL INFORMATION

(1) Refer to Transport Canada AD CF-2022-69,  dated December 16, 2022, for
    related information. This Transport Canada  AD may be found in  the AD
    docket at regulations.gov under Docket No. FAA-2023-1047.

(2) For more information about this AD contact Gabriel Kim, Aviation Safe-
    ty Engineer, FAA, 1600 Stewart Avenue, Suite 410,  Westbury, NY 11590;
    telephone 516-228-7300; email 9-avs-nyaco-cos@faa.gov.

(n) MATERIAL INCORPORATED BY REFERENCE

(1) The Director of the Federal Register  approved  the  incorporation  by
    reference of the service information  listed in this paragraph under 5
    U.S.C. 552(a) and 1 CFR part 51.

(2) You must use this service information as applicable  to do the actions
    required by this AD, unless this AD specifies otherwise.

(i) De Havilland Aircraft of Canada Limited  Service  Bulletin  84-32-159,
    dated June 28, 2019.

(ii) De Havilland Aircraft of Canada Limited  Service Bulletin  84-32-172,
     dated  August 16, 2022,  including Collins Aerospace Service Bulletin
     48500-32-152, dated July 18, 2022.

Note 1 to paragraph (n)(2)(ii):  De Havilland issued De Havilland  Service
Bulletin 84-32-172, dated August 16, 2022,  with Collins Aerospace Service
Bulletin 48500-32-152, dated July 18, 2022,  attached as one "merged" file
for the convenience of affected operators.

(iii) De Havilland Aircraft of Canada Limited  Temporary Revision  32-603,
      dated December 1, 2022.

(iv) AMM TASK 32-34-26-400-801,  "Installation of the MLG Alternate-Exten-
     sion Cam-Mechanism Assembly,"  of  Subject 32-34-26,  "Cam  Mechanism
     Assembly-MLG Alternative Extension" in Chapter 32, "Landing Gear," of
     the De Havilland Aircraft of Canada Limited Aircraft Maintenance Man-
     ual, Revision 76, dated March 5, 2022.

(3) For service information  identified in this AD,  contact  De Havilland
    Aircraft of Canada Limited,  Dash 8  Series  Customer Response Centre,
    5800 Explorer Drive, Mississauga, Ontario, L4W 5K9, Canada;  telephone
    North America (toll-free): 855-310-1013, Direct: 647-277-5820;  email:
    thd@dehavilland.com; website: dehavilland.com.

(4) You may view this service information at the FAA,  Airworthiness Prod-
    ucts Section, Operational Safety Branch,  2200 South 216th Street, Des
    Moines, WA.  For information  on the availability  of this material at
    the FAA, call 206-231-3195.

(5) You may view  this service information  that is incorporated by refer-
    ence at the National Archives and Records Administration  (NARA).  For
    information on the availability  of this material  at NARA,  email fr.
    inspection@nara.gov,  or go to: www.archives.gov/federal-register/cfr/
    ibr-locations.html.

Issued on August 7, 2023.  Victor Wicklund,  Deputy Director, Compliance &
Airworthiness Division, Aircraft Certification Service.

FOR FURTHER INFORMATION CONTACT: Gabriel Kim,  Aviation  Safety  Engineer,
FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; telephone 516-228
-7300; email 9-avs-nyaco-cos@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2023-1047; Project Identifier MCAI-2022-01601-T;
Amendment 39-22524; AD 2023-16-05]
RIN 2120-AA64

Airworthiness Directives; De Havilland Aircraft of Canada Limited
(Type Certificate Previously Held by Bombardier, Inc.) Airplanes

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
certain De Havilland Aircraft of Canada Limited Model DHC-8-401 and -
402 airplanes. This AD was prompted by reports of the main landing gear
(MLG) aft door not opening when using the alternate extension system.
This AD requires a one-time inspection of the spring box assembly,
repetitive inspections of the cam assembly and alternate release cable
assembly, corrective actions if necessary, and a replacement of certain
alternate release cable assemblies. In addition, this AD requires
certain aircraft maintenance manuals tasks when installing the cam
assembly or alternate release cable assembly. This AD also prohibits
the installation of affected parts. The FAA is issuing this AD to
address the unsafe condition on these products.

DATES: This AD is effective September 25, 2023.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in this AD as of September 25,
2023.

ADDRESSES:
AD Docket: You may examine the AD docket at regulations.gov under
Docket No. FAA-2023-1047; or in person at Docket Operations between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD
docket contains this final rule, the mandatory continuing airworthiness
information (MCAI), any comments received, and other information. The
address for Docket Operations is U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue SE, Washington, DC 20590.
Material Incorporated by Reference:
For service information identified in this final rule,
contact De Havilland Aircraft of Canada Limited, Dash 8 Series Customer
Response Centre, 5800 Explorer Drive, Mississauga, Ontario, L4W 5K9,
Canada; telephone North America (toll-free): 855-310-1013, Direct: 647-
277-5820; email: thd@dehavilland.com; website: dehavilland.com.
You may view this service information at the FAA,
Airworthiness Products Section, Operational Safety Branch, 2200 South
216th Street, Des Moines, WA. For information on the availability of
this material at the FAA, call 206-231-3195. It is also available at
regulations.gov under Docket No. FAA-2023-1047.

FOR FURTHER INFORMATION CONTACT: Gabriel Kim, Aviation Safety Engineer,
FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; telephone 516-
228-7300; email 9-avs-nyaco-cos@faa.gov.

SUPPLEMENTARY INFORMATION:

Background

The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 by adding an AD that would apply to certain De Havilland
Aircraft of Canada Limited (Type Certificate Previously Held by
Bombardier, Inc.) Model DHC-8-401 and -402 airplanes. The NPRM
published in the Federal Register on June 1, 2023 (88 FR 35788). The
NPRM was prompted by AD CF-2022-69, dated December 16, 2022, issued by
Transport Canada, which is the aviation authority for Canada (referred
to after this as the MCAI). The MCAI states that several instances
occurred where the maintenance crew using the MLG alternate extension
system did not open the MLG aft doors. An investigation found that the
associated cam assembly failed due to a fractured cam assembly lever, a
damaged spring box assembly, or a broken alternate release cable
assembly.
In the NPRM, the FAA proposed to require a one-time inspection of
the spring box assembly, repetitive inspections of the cam assembly and
alternate release cable assembly, corrective actions if necessary, and
a replacement of certain alternate release cable assemblies. In
addition, the NPRM also proposed to require certain aircraft
maintenance manuals tasks when installing the cam assembly or alternate
release cable assembly. The NPRM also proposed to prohibit the
installation of affected parts. The FAA is issuing this AD to address
possible cam assembly, spring box assembly, and alternate release cable
assembly failures. The unsafe condition, if not addressed, could result
in asymmetric main landing gear configuration at landing, and a runway
excursion.
You may examine the MCAI in the AD docket at regulations.gov under
Docket No. FAA-2023-1047.

Discussion of Final Airworthiness Directive

Comments

The FAA received a comment from Air Line Pilots Association,
International (ALPA) who supported the NPRM without change.

Conclusion

This product has been approved by the aviation authority of another
country and is approved for operation in the United States. Pursuant to
the FAA's bilateral agreement with this State of Design Authority, it
has notified the FAA of the unsafe condition described in the MCAI
referenced above. The FAA reviewed the relevant data, considered the
comments received, and determined that air safety requires adopting
this AD as proposed. Accordingly, the FAA is issuing this AD to address
the unsafe condition on this product. Except for minor editorial
changes, this AD is adopted as proposed in the NPRM. None of the
changes will increase the economic burden on any operator.

Related Service Information Under 1 CFR Part 51

The FAA reviewed De Havilland Aircraft of Canada Limited Service
Bulletin 84-32-159, dated June 28, 2019. This service information
specifies procedures for performing a general visual inspection of the
cam assembly (part number (P/N) 48510-5) for discrepancies (such as the
cam assembly does not return to its original rested position, or signs
of an increased gap between the roller and the cam guide); a general
visual inspection of the alternate release cable assembly (or uplock
cable assembly) (P/N 48503-3) for discrepancies (such as a broken
cable); a one-time general visual inspection for discrepancies (such as
any bend on the plunger) of the left and right MLG spring box assembly
(P/N 48504-1); and corrective actions. Corrective actions include
replacing the cam assembly with a new cam assembly, replacing the
alternate release cable assembly with a new alternate release cable
assembly, and replacing the spring box assembly with a new spring box assembly.
The FAA also reviewed De Havilland Aircraft of Canada Limited
Service Bulletin 84-32-172, dated August 16, 2022, including Collins
Aerospace Service Bulletin 48500-32-152, dated July 18, 2022. This
service information specifies procedures for replacing the left and
right MLG alternate release cable assemblies, P/N 48503-3, with the
redesigned alternate release cable assembly, P/N 48503-5.
The FAA also reviewed De Havilland Aircraft of Canada Limited
Temporary Revision 32-603, dated December 1, 2022, which describes
aircraft maintenance manual (AMM) TASK 32-34-16-400-804, ``Installation
of the Alternate Extension Cables-Center Fuselage to Nacelle.''
The FAA also reviewed AMM TASK 32-34-26-400-801, ``Installation of
the MLG Alternate-Extension Cam-Mechanism Assembly'' of Subject 32-34-
26, ``Cam Mechanism Assembly-MLG Alternative Extension'' in Chapter 32,
``Landing Gear,'' of the De Havilland Aircraft of Canada Limited
Aircraft Maintenance Manual, Revision 76, dated March 5, 2022. This
service information is reasonably available because the interested
parties have access to it through their normal course of business or by
the means identified in the ADDRESSES section.

Costs of Compliance

The FAA estimates that this AD affects 55 airplanes of U.S.
registry. The FAA estimates the following costs to comply with this AD:

Estimated Costs for Required Actions

Labor cost
Parts cost
Cost per product
Cost on U.S. operators
Up to 5 work-hour x $85 per hour = $425
$4,780
Up to $5,205
Up to $286,275

The FAA estimates the following costs to do any necessary on-
condition action that would be required based on the results of any
required action. The FAA has no way of determining the number of
aircraft that might need this on-condition action:

Estimated Costs of On-Condition Actions

Labor cost
Parts cost
Cost per product
4.5 work-hours x $85 per hour = $383
$41,328
$41,711

The FAA has included all known costs in its cost estimate.
According to the manufacturer, however, some or all of the costs of
this AD may be covered under warranty, thereby reducing the cost impact
on affected operators.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.

Regulatory Findings

This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

The Amendment

Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive: