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2023-01-09 |
DE HAVILLAND AIRCRAFT OF CANADA LIMITED (TYPE CERTIFICATE
PREVIOUSLY HELD BY BOMBARDIER, INC.): Amendment 39-22303; Docket No. FAA-2022-1151; Project Identifier MCAI-2020-01603-T. |
(a) EFFECTIVE DATE This airworthiness directive (AD) is effective March 13, 2023. (b) AFFECTED ADS None. (c) APPLICABILITY This AD applies to De Havilland Aircraft of Canada Limited (Type Cer- tificate previously held by Bombardier, Inc.) Model DHC-8-400, -401, and -402 airplanes, certificated in any category, having serial num- bers 4001, 4003, and subsequent. (d) SUBJECT Air Transport Association (ATA) of America Code 28, Fuel System. (e) UNSAFE CONDITION This AD was prompted by a report that electrical bonding jumpers had been installed on fuel scavenge lines even after the removal was required by previous AD rulemaking and electrical bonding jumpers may have been installed in production or in service at other locations. The FAA is issuing this AD to address altered electrical bonding paths, which may lead to lightning strike-induced ignition of the fuel tank. (f) COMPLIANCE Comply with this AD within the compliance times specified, unless al- ready done. (g) DEFINITION For the purposes of this AD, "prohibited tasks" are identified as any task identified in paragraph (j) of this AD and any procedure or task that specifies fuel tank access using non-manufacturer-approved pro- cedures. (h) INSPECTION AND MODIFICATION (1) For airplanes having serial numbers 4001, and 4003 through 4118 inclu- sive: Within 6,000 flight hours or 36 months after the effective date of this AD, whichever occurs first, inspect wing stations 79.7, 136.3, 173.2, and 299.019 in the left and right wings for the presence of brackets and electrical bonding jumpers installed on the fuel scavenge and vent lines, in accordance with paragraph 3.B., "Procedure," of the Accomplishment Instructions of Bombardier Service Bulletin 84-28-29, dated October 17, 2018. If installed, remove or modify the electrical bonding jumpers and brackets as applicable, before further flight, in accordance with paragraph 3.B., "Procedure," of the Accomplishment In- structions of Bombardier Service Bulletin 84-28-29, dated October 17, 2018. (2) For airplanes having serial numbers 4119 through 4597 inclusive: With- in 6,000 flight hours or 36 months after the effective date of this AD, whichever occurs first, inspect wing stations 79.7, 136.3, and 173.2 in the left and right wings for the presence of brackets and electrical bonding jumpers on the fuel scavenge and vent lines, in accordance with paragraph 3.B., "Procedure," of the Accomplishment In- structions of Bombardier Service Bulletin 84-28-30, dated October 17, 2018. If installed, remove or modify the electrical bonding jumpers and brackets as applicable, before further flight, in accordance with paragraph 3.B., "Procedure," of the Accomplishment Instructions of Bombardier Service Bulletin 84-28-30, dated October 17, 2018. (i) VERIFICATION AND REWORK FOR THE EXISTING MAINTENANCE PROGRAM (1) For airplanes having serial numbers 4001, and 4003 through 4597 inclu- sive, on which the actions required by paragraph (h)(1) or (2) of this AD have been done before the effective date of this AD: Within 60 days after the effective date of this AD, review the airplane maintenance records to confirm if any of the prohibited tasks (defined in paragraph (g) of this AD) were accomplished during or after compliance with paragraph (h)(1) or (2) of this AD. If any of the prohibited tasks were accomplished during or after compliance with paragraph (h)(1) or (2) of this AD, or if it cannot be conclusively confirmed that they were not accomplished during or after compliance with paragraph (h)(1) or (2) of this AD: Within 6,000 flight hours or 36 months after the effective date of this AD, whichever occurs first, do the actions required by paragraph (h)(1) or (2) of this AD, as applicable. (2) For airplanes having serial numbers 4598 and subsequent, with an air- plane date of manufacture, as identified on the identification plate of the airplane, dated before the effective date of this AD: Within 60 days after the effective date of this AD, review the airplane maintenance records to confirm if any of the prohibited tasks (defined in paragraph (g) of this AD) were accomplished on or after the airplane date of manufacture. If any of the prohibited tasks were accomplished on or after the airplane date of manufacture, or if it cannot be conclusively confirmed that they were not accomplished on or after the airplane date of manufacture: Within 6,000 flight hours or 36 months after the effective date of this AD, whichever occurs first, obtain and follow instructions for rework using a method approved by the Manager, New York ACO Branch, FAA; or Transport Canada; or De Havilland Aircraft of Canada Limited's Transport Canada Design Approval Organization (DAO). If approved by the DAO, the approval must include the DAO-authorized signature. (j) MAINTENANCE TASK PROHIBITIONS For all airplanes: As of the effective date of this AD, comply with the prohibitions specified in paragraphs (j)(1) and (2) of this AD. (1) It is prohibited to use the Bombardier aircraft maintenance manual (AMM) tasks identified in paragraphs (j)(1)(i) through (vii) of this AD, which are specified in the Bombardier Q400, PSM 1-84-2, Revision 63, dated October 5, 2018, or earlier revisions of these tasks. Tem- porary Revisions (TRs) including these AMM tasks, dated November 2, 2018, or earlier, are also prohibited for use except as specified in paragraph (j)(1)(i) through (vii) of this AD. (i) Task 28-12-01-000-801, Removal of the Inboard Vent Line, with the ex- ception of (Bombardier) Q400 Dash 8 AMM TR 28-170, dated November 2, 2018. (ii) Task 28-12-01-400-801, Installation of the Inboard Vent Line, with the exception of (Bombardier) Q400 Dash 8 AMM TR 28-171, dated Novem- ber 2, 2018. (iii) Task 28-11-06-000-801, Removal of the Motive Flow Lines, with the exception of (Bombardier) Q400 Dash 8 AMM TR 28-166, dated November 2, 2018. (iv) Task 28-11-06-400-801, Installation of the Motive Flow Lines, with the exception of (Bombardier) Q400 Dash 8 AMM TR 28-167, dated Novem- ber 2, 2018. (v) Task 28-11-16-000-801, Removal of the Scavenge Flow Lines, with the exception of (Bombardier) Q400 Dash 8 AMM TR 28-168, dated November 2, 2018. (vi) Task 28-11-16-400-801, Installation of the Scavenge Flow Lines, with the exception of (Bombardier) Q400 Dash 8 AMM TR 28-169, dated Novem- ber 2, 2018. (vii) Task 28-10-00-280-806, Detailed Inspection of the Teflon Sleeve on the Fuel Tank Vent Line, LH and RH (FSL #284000-406), with the ex- ception of (Bombardier) Q400 Dash 8 AMM TR 28-163, dated August 1, 2018. (2) It is prohibited to use the Bombardier Q400 Dash 8 Maintenance Task Card Manual (MTCM) task cards identified in paragraphs (j)(2)(i) and (ii) of this AD that are specified in the Bombardier Q400 Dash 8 MTCM, PSM 1-84-7TC, Revision 43, dated May 5, 2018, or earlier revisions or amendments of these task cards. MTCM task card revisions or amendments dated August 1, 2018, or earlier, are also prohibited for use, except as specified in paragraphs (j)(2)(i) and (ii) of this AD. (i) Bombardier Q400 Dash 8 MTCM Maintenance Task Card 000-28-520-704 (Con- fig A01), Detailed Inspection of the Teflon Sleeve on the Fuel Tank Vent Line (LH), with the exception of (Bombardier) Q400 Dash 8 MTCM Maintenance Task Card 000-28-520-704 (Config A01), Detailed Inspection of the Teflon Sleeve on the Fuel Tank Vent Line (LH), Revision 43, Amendment 0001, dated August 1, 2018. (ii) Bombardier Q400 Dash 8 MTCM Maintenance Task Card 000-28-620-704 (Config A01), Detailed Inspection of the Teflon Sleeve on the Fuel Tank Vent Line (RH), with the exception of (Bombardier) Q400 Dash 8 MTCM Maintenance Task Card 000-28-620-704 (Config A01), Detailed In- spection of the Teflon Sleeve on the Fuel Tank Vent Line (RH), Revi- sion 43, Amendment 0001, dated August 1, 2018. (k) OTHER AD PROVISIONS The following provisions also apply to this AD: (1) Alternative Methods of Compliance (AMOCs): The Manager, New York ACO Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or responsible Flight Standards Office, as appropriate. If sending information directly to the manager of the certification office, send it to ATTN: Program Manager, Continuing Operational Safety, FAA, New York ACO Branch, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; telephone 516-228-7300. Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the responsible Flight Standards Office. (2) Contacting the Manufacturer: For any requirement in this AD to obtain instructions from a manufacturer, the instructions must be accomplished using a method approved by the Manager, New York ACO Branch, FAA; or Transport Canada; or De Havilland Aircraft of Canada Limited's Transport Canada DAO. If approved by the DAO, the approval must include the DAO-authorized signature. (l) ADDITIONAL INFORMATION (1) Refer to Transport Canada AD CF-2020-01, dated January 14, 2020, for related information. This Transport Canada AD may be found in the AD docket at regulations.gov under Docket No. FAA-2022-1151. (2) For more information about this AD contact Joseph Catanzaro, Aerospace Engineer, Airframe and Propulsion Section, FAA, New York ACO Branch, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; telephone 516-228- 7366; email 9-avs-nyaco-cos@faa.gov. (m) MATERIAL INCORPORATED BY REFERENCE (1) The Director of the Federal Register approved the incorporation by reference of the service information listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51. (2) You must use this service information as applicable to do the actions required by this AD, unless this AD specifies otherwise. (i) (Bombardier) Q400 Dash 8 Aircraft Maintenance Manual (AMM) Temporary Revision (TR) 28-170, dated November 2, 2018. (ii) (Bombardier) Q400 Dash 8 AMM TR 28-171, dated November 2, 2018. (iii) (Bombardier) Q400 Dash 8 AMM TR 28-166, dated November 2, 2018. (iv) (Bombardier) Q400 Dash 8 AMM TR 28-167, dated November 2, 2018. (v) (Bombardier) Q400 Dash 8 AMM TR 28-168, dated November 2, 2018. (vi) (Bombardier) Q400 Dash 8 AMM TR 28-169 dated November 2, 2018. (vii) (Bombardier) Q400 Dash 8 AMM TR 28-163, dated August 1, 2018. (viii) (Bombardier) Q400 Dash 8 Maintenance Task Card Manual (MTCM) Main- tenance Task Card 000-28-520-704 (Config A01), Detailed Inspection of the Teflon Sleeve on the Fuel Tank Vent Line (LH), Revision 43, Amendment 0001, dated August 1, 2018. (ix) (Bombardier) Q400 Dash 8 MTCM Maintenance Task Card 000-28-620-704 (Config A01), Detailed Inspection of the Teflon Sleeve on the Fuel Tank Vent Line (RH), Revision 43, Amendment 0001, dated August 1, 2018. (x) Bombardier Service Bulletin 84-28-29, dated October 17, 2018. (xi) Bombardier Service Bulletin 84-28-30, dated October 17, 2018. (3) For service information identified in this AD, contact De Havilland Aircraft of Canada Limited, Dash 8 Series Customer Response Centre, 5800 Explorer Drive, Mississauga, Ontario, L4W 5K9, Canada; telephone North America (toll-free): 855-310-1013, Direct: 647-277-5820; email thd@dehavilland.com; website dehavilland.com. (4) You may view this service information at the FAA, Airworthiness Prod- ucts Section, Operational Safety Branch, 2200 South 216th St., Des Moines, WA. For information on the availability of this material at the FAA, call 206-231-3195. (5) You may view this service information that is incorporated by refer- ence at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, email fr. inspection@nara.gov, or go to: www.archives.gov/federal-register/cfr/ ibr-locations.html. Issued on January 10, 2023. Christina Underwood, Acting Director, Compli- ance & Airworthiness Division, Aircraft Certification Service. FOR FURTHER INFORMATION CONTACT: Joseph Catanzaro, Aerospace Engineer, Air -frame and Propulsion Section, FAA, New York ACO Branch, 1600 Stewart Ave- nue, Suite 410, Westbury, NY 11590; telephone 516-228-7366; email 9-avs- nyaco-cos@faa.gov.
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