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PROPOSED AD GENERAL ELECTRIC COMPANY: Docket No. FAA-2024-2540; Project Identifier AD-2024-00343-E.
(a) COMMENTS DUE DATE

    The FAA must receive comments on this airworthiness directive (AD)  by
    January 10, 2025.

(b) AFFECTED ADS

    None.

(c) APPLICABILITY

    This AD applies  to General Electric  Company (GE) Model  CT7-5A2, CT7
    -5A3, CT7-7A, CT7-7A1, CT7-9B, CT7-9B1, CT7-9B2, CT7-9C, CT7-9C3,  CT7
    -9D, and  CT7-9D2 engines  with an  installed stage  1 turbine forward
    cooling  plate  having  part  number  (P/N)  6064T08P01;  or  with  an
    installed stage 2 turbine aft  cooling plate having P/N 6064T07P05  or
    P/N 6068T36P01.

(d) SUBJECT

    Joint   Aircraft   System   Component   (JASC)   Code   7200,   Engine
    (Turbine/Turboprop).

(e) UNSAFE CONDITION

    This AD was prompted by the manufacturer's determination that  certain
    GE Model CT7 fleets have affected cooling plates installed that do not
    meet lifing  guidelines. The  FAA is  issuing this  AD to  prevent the
    failure  of the  stage 1  turbine forward  cooling plate  and stage  2
    turbine aft  cooling plate.  The unsafe  condition, if  not addressed,
    could result in uncontained engine failure and damage to the airplane.

(f) COMPLIANCE

    Comply  with this  AD within  the compliance  times specified,  unless
    already done.

(g) REQUIRED ACTIONS

(1) Within the compliance times specified in paragraphs (g)(1)(i)  through
    (iii) of this AD, replace the affected stage 1 turbine forward cooling
    plate or  stage 2  turbine aft  cooling plate,  as applicable,  with a
    replacement P/N eligible for installation, in accordance  with Table 1
    to paragraph (g)(1) of this AD:

(i) For  Group  1 engines  with an  affected part  installed, replace  the
    affected  part  at  the  next exposure  of  the  gas  generator stator
    assembly that occurs after the effective date of this AD.


(ii) For Group 2 engines with an affected part installed having 7,000 part
     cycles since new (PCSN) or less as of the effective date of this  AD,
     replace the affected part at  the next exposure of the  gas generator
     stator  assembly  or  within 2,000  flight  cycles  (FCs) but  before
     reaching 7,500 PCSN, whichever occurs first after the effective  date
     of this AD.

(iii) For Group 2 engines with an affected part installed having more than
      7,000 PCSN as of the effective date of this AD, replace the affected
      part at the  next exposure of  the gas generator  stator assembly or
      within 500 FCs, whichever occurs  first after the effective date  of
      this AD.

    ______________________________________________________________________
          TABLE 1 TO PARAGRAPH (G)(1): COOLING PLATE REPLACEMENT P/NS     
    ______________________________________________________________________
    ENGINE          PART NAME              AFFECTED P/N    REPLACEMENT P/N
    GROUP                                                                 
    ______________________________________________________________________
      1.  Stage 1 turbine forward            6064T08P01        6064T08P04
           cooling plate.
      1.  Stage 2 turbine aft cooling        6064T07P05        6064T07P07
           plate.
      1.  Stage 2 turbine aft cooling        6068T36P01        6068T36P04
           plate.
      2.  Stage 1 turbine forward            6064T08P01     6064T08P03 or
           cooling plate.                                      6064T08P04
      2.  Stage 2 turbine aft cooling        6064T07P05        6064T07P07
           plate.
      2.  Stage 2 turbine aft cooling plate. 6068T36P01        6068T36P04
    ______________________________________________________________________

(h) DEFINITIONS

    For the purpose of this AD:

(1) "Group 1 engines" are GE Model CT7-5A2, CT7-5A3, CT7-9B, CT7-9B1,  CT7
    -9B2, CT7-9D, and CT7-9D2 engines.

(2) "Group 2  engines" are GE  Model CT7-7A, CT7-7A1,  CT7-9C, and CT7-9C3
    engines.

(3) "Exposure of  the gas  generator  stator  assembly" is  when  the  gas
    generator rotor and stator  assembly are separated from  the combustor
    module.

(i) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(1) The Manager, AIR-520 Continued Operational Safety Branch, FAA, has the
    authority  to  approve  AMOCs  for this  AD,  if  requested  using the
    procedures found  in 14  CFR 39.19.  In accordance  with 14 CFR 39.19,
    send  your  request  to  your  principal  inspector  or  local  Flight
    Standards  District  Office, as  appropriate.  If sending  information
    directly to the  manager of the  AIR-520 Continued Operational  Safety
    Branch, send it to the attention of the person identified in paragraph
    (j) of this AD and email to: AMOC@faa.gov.

(2) Before  using  any approved  AMOC, notify  your appropriate  principal
    inspector, or lacking a principal inspector, the manager of the  local
    flight standards district  office/certificate holding district office.

(j) ADDITIONAL INFORMATION

    For  more  information about  this  AD, contact  Sungmo  Cho, Aviation
    Safety Engineer, FAA, 2200 South  216th Street, Des Moines, WA  98198;
    phone: (781) 238-7241; email: sungmo.d.cho@faa.gov.

(k) MATERIAL INCORPORATED BY REFERENCE

    None.

Issued on November 20, 2024.  Peter A. White, Deputy Director,  Integrated
Certificate Management Division, Aircraft Certification Service.

DATES: The FAA must  receive comments on this  proposed AD by January  10,
2025.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2024-2540; Project Identifier AD-2024-00343-E]
RIN 2120-AA64

Airworthiness Directives; General Electric Company Engines.

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Notice of proposed rulemaking (NPRM).

-----------------------------------------------------------------------

SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD)
for certain General Electric Company (GE) Model CT7-5A2, CT7-5A3, CT7-
7A, CT7-7A1, CT7-9B, CT7-9B1, CT7-9B2, CT7-9C, CT7-9C3, CT7-9D, and
CT7-9D2 engines. This proposed AD was prompted by the manufacturer's
determination that certain GE Model CT7 fleets have affected cooling
plates installed that do not meet lifing guidelines. This proposed AD
would require replacement of the stage 1 turbine forward cooling plate
and the stage 2 turbine aft cooling plate. The FAA is proposing this AD
to address the unsafe condition on these products.

DATES: The FAA must receive comments on this proposed AD by January 10, 2025.

ADDRESSES: You may send comments, using the procedures found in 14 CFR
11.43 and 11.45, by any of the following methods:

Federal eRulemaking Portal: Go to regulations.gov. Follow
the instructions for submitting comments.

Fax: (202) 493-2251.

Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.

Hand Delivery: Deliver to Mail address above between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.

AD Docket: You may examine the AD docket at regulations.gov under
Docket No. FAA-2024-2540; or in person at Docket Operations between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD
docket contains this NPRM, any comments received, and other
information. The street address for Docket Operations is listed above.

FOR FURTHER INFORMATION CONTACT:
Sungmo Cho, Aviation Safety Engineer,
FAA, 2200 South 216th Street, Des Moines, WA 98198; phone: (781) 238-
7241; email: sungmo.d.cho@faa.gov.

SUPPLEMENTARY INFORMATION:

Comments Invited


The FAA invites you to send any written relevant data, views, or
arguments about this proposal. Send your comments to an address listed
under the ADDRESSES section. Include "Docket No. FAA-2024-2540;
Project Identifier AD-2024-00343-E" at the beginning of your comments.
The most helpful comments reference a specific portion of the proposal,
explain the reason for any recommended change, and include supporting
data. The FAA will consider all comments received by the closing date
and may revise this proposal because of those comments.

Except for Confidential Business Information (CBI) as described in
the following paragraph, and other information as described in 14 CFR
11.35, the FAA will post all comments received, without change, to
regulations.gov, including any personal information you provide. The
agency will also post a report summarizing each substantive verbal
contact received about this NPRM.

Confidential Business Information


CBI is commercial or financial information that is both customarily
and actually treated as private by its owner. Under the Freedom of
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public
disclosure. If your comments responsive to this NPRM contain commercial
or financial information that is customarily treated as private, that
you actually treat as private, and that is relevant or responsive to
this NPRM, it is important that you clearly designate the submitted
comments as CBI. Please mark each page of your submission containing
CBI as "PROPIN." The FAA will treat such marked submissions as
confidential under the FOIA, and they will not be placed in the public
docket of this NPRM. Submissions containing CBI should be sent to
Sungmo Cho, Aviation Safety Engineer, FAA, 2200 South 216th Street, Des
Moines, WA 98198. Any commentary that the FAA receives which is not
specifically designated as CBI will be placed in the public docket for
this rulemaking.

Background


In 2004, the manufacturer notified the FAA of the identification of
an analytic life shortfall on affected stage 1 turbine forward cooling
plates and stage 2 turbine aft cooling plates installed on certain GE
CT7 Model engines. As a result, GE published updated service material
to remove affected parts at reduced cyclic limits. Based on the results
of a 2019 fleet survey, the manufacturer determined that certain fleets
still have affected cooling plates installed and in service which are
above the recommended removal limits. Specifically, the affected fleet
includes GE Model CT7-5A2, CT7-5A3, CT7-7A, CT7-7A1, CT7-9B, CT7-9B1,
CT7-9B2, CT7-9C, CT7-9C3, CT7-9D, and CT7-9D2 engines with an installed
stage 1 turbine forward cooling plate having part number (P/N)
6064T08P01, or with an installed stage 2 turbine aft cooling plate
having P/N 6064T07P05 or P/N 6068T36P01. This condition, if not
addressed, could result in the cooling plates failing and lead to
uncontained engine failure and damage to the airplane.

FAA's Determination


The FAA is issuing this NPRM after determining that the unsafe
condition described previously is likely to exist or develop on other
products of the same type design.

Proposed AD Requirements in This NPRM


This proposed AD would require replacement of the stage 1 turbine
forward cooling plate having part number (P/N) 6064T08P01 and the stage
2 turbine aft cooling plate having P/N 6064T07P05 or P/N 6068T36P01.

Costs of Compliance


The FAA estimates that this AD, if adopted as proposed, would
affect 228 engines installed on airplanes of U.S. registry.

The FAA estimates the following costs to comply with this proposed AD:

Estimated Costs

ACTION
LABOR COST
PARTS COST
COST PER PRODUCT
COST ON U.S. OPERATORS
Replace stage 1 turbine forward cooling plate and stage 2 turbine aft cooling plate.
8 work-hours x $85 per hour = $680.
$88,360
$89,040
$20,301,120

The above costs presume that the installed engine would require
replacement of both the stage 1 turbine forward cooling plate and stage
2 turbine aft cooling plate. It is possible that only one of these
would need replacement, thus reducing the cost of the proposed AD.

Authority for This Rulemaking


Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.

The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.

Regulatory Findings


The FAA determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national government and the States, or on the distribution
of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify this proposed regulation:

(1) Is not a "significant regulatory action" under Executive
Order 12866,

(2) Would not affect intrastate aviation in Alaska, and

(3) Would not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39


Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

The Proposed Amendment


Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES


1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]


2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive: