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2024-19-09 DAHER (TYPE CERTIFICATE PREVIOUSLY HELD BY SOCATA): Amendment 39-22851; Docket No. FAA-2024-1480; Project Identifier MCAI-2023-00930-A.
(a) EFFECTIVE DATE

    This airworthiness directive (AD) is effective November 26, 2024.

(b) AFFECTED ADS

    This AD replaces AD 2016-08-08, Amendment 39-18484 (81 FR 21711, April
    13, 2016).

(c) APPLICABILITY

    This AD applies to DAHER (type certificate previously held by  SOCATA)
    Model MS 880B, MS 885, MS 892A-150, MS 892E-150, MS 893A, MS 893E,  MS
    894A, MS 894E,  Rallye 100S, Rallye  150ST, Rallye 150T,  Rallye 235C,
    and Rallye  235E airplanes,  all serial  numbers, certificated  in any
    category.

(d) SUBJECT

    Joint Aircraft  System Component  (JASC) Code  3220, Nose/Tail Landing
    Gear.

(e) UNSAFE CONDITION

    This AD was prompted  by a report of  a nose landing gear  (NLG) wheel
    axle failure in service. The FAA is issuing this AD to address chafing
    and  cracking of  the NLG  wheel axle.  The unsafe  condition, if  not
    addressed, could lead to failure of the NLG with consequent damage  to
    the airplane and injury to occupants.

(f) COMPLIANCE

    Comply  with this  AD within  the compliance  times specified,  unless
    already done.

(g) DEFINITIONS

    For the purpose of this AD the following definitions apply:

(1) Group 1 Airplanes: Airplanes having any affected parts installed as of
    the effective date of this AD.

(2) Group 2  Airplanes: Airplanes  that do  not have  any  affected  parts
    installed as of the effective date of this AD.

(3) Affected Parts:  NLG wheel axles  having part number  (P/N) 8954200270
    and NLG wheel spacer having P/N 8954200260.

(4) Serviceable Parts:  NLG wheel axles  having P/N AV-RAL-001-01  and NLG
    wheel spacer having P/N AV-RAL-002-01.

(5) New Part: Any part that has zero hours time-in-service (TIS).

(h) INSPECTIONS AND AXLE REPLACEMENT FOR GROUP 1 AIRPLANES

(1) Within 200 hours TIS  after the  effective date of this AD, and there-
    after at  intervals not  to exceed  200 hours  TIS, perform a detailed
    visual  inspection  for chafing  and  cracking between  the  NLG wheel
    bearing and axle surface in accordance with paragraphs B.1 and B.2  of
    Daher Service Bulletin SB 150,  Revision 4, dated January 2023  (Daher
    SB 150, Revision 4).

(2) If any chafing or cracking is found during any inspection required  by
    paragraph (h)(1) of  this AD, before  further flight, replace  the NLG
    wheel axle with one of the following:

(i) An NLG wheel axle that is found to be free of chafing and cracking per
    the inspection  required by  paragraph (h)(1)  of this  AD and free of
    damage per the inspection required by paragraph (h)(3) of this AD.

(ii) Serviceable  parts,  as  defined  in  this  AD,  in  accordance  with
     paragraphs C.2  through C.4  of Daher  SB 150,  Revision 4. This part
     installation makes the airplane a Group 2 airplane and terminates the
     inspection requirements in this AD.

(3) If no chafing or cracking  is found during any inspection required  by
    paragraph (h)(1)  of this  AD, before  further flight,  do a  magnetic
    particle  inspection of  the NLG  wheel axle  for damage  (distortion,
    nicks, wear, and cracking).

(4) If  any  damage  is  found  during  any  magnetic  particle inspection
    required  by  paragraph  (h)(3) of  this  AD,  before further  flight,
    replace the NLG wheel axle with one of the following:

(i) An NLG wheel axle that is found to be free of chafing and cracking per
    the inspection  required by  paragraph (h)(1)  of this  AD and free of
    damage per the inspection required by paragraph (h)(3) of this AD.

(ii) Serviceable  parts,  as  defined  in  this  AD,  in  accordance  with
     paragraphs C.2  through C.4  of Daher  SB 150,  Revision 4. This part
     installation makes the airplane a Group 2 airplane and terminates the
     inspection requirements in this AD.

(i) NLG WHEEL AXLE  ATTACHMENT SCREW  REPLACEMENT FOR  GROUP 1 AND GROUP 2
    AIRPLANES

    Replace  the  NLG  wheel axle  attachment  screws  in accordance  with
    paragraph C.2 of Daher SB 150, Revision 4, as follows:

(1) If  no screw  is found  to be  distorted, scratched,  nicked, or  worn
    during any repetitive inspection required by paragraph (h)(1) of  this
    AD, replace all of the NLG wheel axle attachment screws as follows:

(i) Initially  before exceeding  2,000 hours  TIS total  on the  airplane;
    before exceeding 2,000  hours TIS since  the last time  the attachment
    screws were replaced; or within 50 hours TIS after the effective  date
    of this AD, whichever occurs later; and

(ii) Repetitively thereafter  at intervals not  to exceed 2,000  hours TIS
     after the last replacement.

(2) If  any screw  is found  to be  distorted, scratched,  nicked, or worn
    during any repetitive inspection required by paragraph (h)(1) of  this
    AD, replace that screw before further flight.

(j) INSTALLATION PROHIBITION FOR GROUP 1 AND GROUP 2 AIRPLANES

    As of the effective  date of this AD,  do not install an  affected NLG
    wheel  axle,  as defined  in  this AD,  on  any airplane,  unless  the
    criteria in paragraphs (j)(1) and (2) of this AD are met:

(1) The  affected  NLG  wheel  axle is  found to  be free  of chafing  and
    cracking per the  inspection required by  paragraph (h)(1) of  this AD
    and free of damage per the inspection  required by paragraph (h)(3) of
    this AD.

(2) The NLG wheel axle attachment screws are replaced with new screws.

(k) CREDIT FOR PREVIOUS ACTIONS

    You may take credit for the initial actions required by paragraphs (h)
    and (i) of this AD if you performed those actions before the effective
    date of this AD  using SOCATA SB 150,  Revision 2; or Daher-SOCATA  SB
    150, Revision 3.

(l) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

    The Manager, International Validation  Branch, FAA, has the  authority
    to approve AMOCs for this AD, if requested using the procedures  found
    in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to
    your principal inspector or local Flight Standards District Office, as
    appropriate. If  sending information  directly to  the manager  of the
    International Validation Branch, mail it to the address identified  in
    paragraph (m)(1)  of this  AD or  email to:  AMOC@faa.gov. If  mailing
    information,  also  submit  information  by  email.  Before  using any
    approved AMOC, notify your appropriate principal inspector, or lacking
    a  principal  inspector, the  manager  of the  local  Flight Standards
    Office.

(m) ADDITIONAL INFORMATION

(1) For  more information  about this  AD, contact  Fred Guerin,  Aviation
    Safety Engineer,  FAA, 1600  Stewart Avenue,  Suite 410,  Westbury, NY
    11590; phone: (206) 231-2346; email: fred.guerin@faa.gov.

(2) Material identified in this  AD that is not incorporated  by reference
    is available at the address specified in  paragraph (n)(3) of this AD.

(n) MATERIAL INCORPORATED BY REFERENCE

(1) The  Director of  the Federal  Register approved  the incorporation by
    reference  (IBR) of  the material  listed in  this  paragraph  under 5
    U.S.C. 552(a) and 1 CFR part 51.

(2) You must use this material as applicable to do the actions required by
    this AD, unless the AD specifies otherwise.

(i) Daher Service Bulletin SB 150, Revision 4, dated January 2023.

(ii) [Reserved]

(3) For  Daher Aerospace  material identified  in this  AD, contact  Daher
    Aerospace, Customer Support, Airplane Division, 65921 Tarbes Cedex  9,
    France; phone: 33 (0)5 62.41.73.00; email: tbmcare@daher.com; website: 
    daher.com.

(4) You may view this material at the FAA, Airworthiness Products Section,
    Operational  Safety Branch,  901 Locust,  Kansas City,  MO 64106.  For
    information on  the availability  of this  material at  the FAA,  call
    (817) 222-5110.

(5) You may view this material at the National Archives and Records Admin-
    istration (NARA). For information on the availability of this material
    at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations  or
    email fr.inspection@nara.gov.

Issued on October  10, 2024. Steven  W. Thompson, Acting  Deputy Director,
Compliance & Airworthiness Division, Aircraft Certification Service.

FOR FURTHER  INFORMATION CONTACT:  Fred Guerin,  Aviation Safety Engineer,
FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: (206) 231-
2346; email: fred.guerin@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2024-1480; Project Identifier MCAI-2023-00930-A;
Amendment 39-22851; AD 2024-19-09]
RIN 2120-AA64

Airworthiness Directives
; DAHER (Type Certificate Previously Held
by SOCATA) Airplanes

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2016-08-08
for all SOCATA (type certificate now held by DAHER) Model MS 880B, MS
885, MS 892A-150, MS 892E-150, MS 893A, MS 893E, MS 894A, MS 894E,
Rallye 100S, Rallye 150ST, Rallye 150T, Rallye 235C, and Rallye 235E
airplanes. AD 2016-08-08 required doing repetitive detailed visual
inspections of the intersection between the axle radius and the nose
landing gear (NLG) fork area for chafing; doing repetitive dye
penetrant inspections on the NLG wheel axle for cracks, distortion, and
nicks or wear; doing corrective actions if necessary; and replacing the
NLG wheel axle attachment screws with new screws. This AD is prompted
by the introduction of a new inspection method and a new design for the
affected NLG wheel axle that provides terminating action for the
repetitive inspections, as specified in updated service information
published by the manufacturer. This AD requires preparing, inspecting,
replacing, reconditioning the NLG wheel axle, and prohibiting affected
parts. The FAA is issuing this AD to address the unsafe condition on
these products.

DATES: This AD is effective November 26, 2024.

The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of November 26, 2024.

ADDRESSES:

AD Docket: You may examine the AD docket at regulations.gov under
Docket No. FAA-2024-1480; or in person at Docket Operations between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD
docket contains this final rule, the mandatory continuing airworthiness
information (MCAI), any comments received, and other information. The
address for Docket Operations is U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue SE, Washington, DC 20590.

Material Incorporated by Reference:

For Daher Aerospace material identified in this AD,
contact Daher Aerospace, Customer Support, Airplane Division, 65921
Tarbes Cedex 9, France; phone: 33 (0)5 62.41.73.00; email:
tbmcare@daher.com; website: daher.com.

You may view this material at the FAA, Airworthiness
Products Section, Operational Safety Branch, 901 Locust, Kansas City,
MO 64106. For information on the availability of this material at the
FAA, call (817) 222-5110. It is also available at regulations.gov under
Docket No. FAA-2024-1480.

FOR FURTHER INFORMATION CONTACT: Fred Guerin, Aviation Safety Engineer,
FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: (206)
231-2346; email: fred.guerin@faa.gov.

SUPPLEMENTARY INFORMATION:

Background


The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to supersede AD 2016-08-08, Amendment 39-18484 (81 FR
21711, April 13, 2016) (AD 2016-08-08). AD 2016-08-08 applied to SOCATA
(type certificate now held by DAHER) Model MS 880B, MS 885, MS 892A-
150, MS 892E-150, MS 893A, MS 893E, MS 894A, MS 894E, Rallye 100S,
Rallye 150ST, Rallye 150T, Rallye 235C, and Rallye 235E airplanes.

AD 2016-08-08 was prompted by MCAI originated by European Union
Aviation Safety Agency (EASA), which is the Technical Agent for the
Member States of the European Union. EASA issued AD 2015-0203, dated
October 7, 2015 (EASA AD 2015-0203) to correct an unsafe condition
identified as fatigue failure of the NLG wheel axle. EASA AD 2015-0203
was prompted by an NLG wheel axle failure that occurred in service. The
investigation revealed that this failure was due to fatigue caused by
premature wear. EASA AD 2015-0203 required retaining the requirements
of Direction Generale de l'Aviation Civile (DGAC) France
AD 91-163(A)R2, dated March 30, 1994, which was superseded, but
required those actions to be accomplished within reduced intervals.

AD 2016-08-08 required doing repetitive detailed visual inspections
of the intersection between the axle radius and the NLG fork area for
chafing; doing repetitive dye penetrant inspections on the NLG wheel
axle for cracks, distortion, and nicks or wear; corrective actions if
necessary; and replacing the NLG wheel axle attachment screws with new
screws. The FAA issued AD 2016-08-08 to address chafing and cracking of
the NLG wheel axle, which could lead to failure of the NLG with
consequent damage to the airplane and/or injury to occupants.

Since the FAA issued AD 2016-08-08, EASA superseded EASA AD 2015-
0203 and issued EASA AD 2023-0080, dated April 17, 2023 (EASA AD 2023-
0080) (also referred to as the MCAI) to correct an unsafe condition for
all DAHER AEROSPACE Model MS 880 B, MS 880 B-D, MS 881, MS 883, MS 884,
MS 885, MS 886, MS 887, MS 890 A, MS 890 B, MS 892 A.150, MS 892 B.150,
MS 892 E.150, MS 892 E-D.150, MS 893 A, MS 893 B, MS 893 E, MS 893 E-D,
MS 894 A, MS 894 E, RALLYE 100 S, RALLYE 100 S-D, RALLYE 100 ST, RALLYE
100 ST-D, RALLYE 110 ST, RALLYE 150 ST, RALLYE 150 ST-D, RALLYE 150 T,
RALLYE 150 T-D, RALLYE 150 SV, RALLYE 150 SVS, RALLYE 180 T, RALLYE 180
TS, RALLYE 180 T-D, RALLYE 235 A, RALLYE 235 F, RALLYE 235 E, and
RALLYE 235 E-D airplanes.

The MCAI states that it retains the requirements of EASA AD 2015-
0203 but introduces a new inspection method and a new design of the NLG
wheel axle as a terminating action for the repetitive detailed
inspections. You may examine the MCAI in the AD docket at
regulations.gov under Docket No. FAA-2024-1480.

The NPRM published in the Federal Register on June 4, 2024 (89 FR
47879). In the NPRM, the FAA proposed to
retain none of the requirements of AD 2016-08-08. The NPRM proposed to
require repetitively inspecting the NLG wheel axle and, if chafing,
cracking, or damage was found, installing the newly designed NLG wheel
axle and attachment screws, which would terminate the actions specified
in the proposed AD. The NPRM also proposed a magnetic particle
inspection after a visual inspection if no damage was found, or when
installing an airworthy part that was previously in service. The NPRM
also proposed to require repetitively replacing the NLG wheel axle
attachment screws.

Discussion of Final Airworthiness Directive

Comments


The FAA received no comments on the NPRM or on the determination of
the costs.

Change Since NPRM Was Published


The NPRM proposed to require repetitively replacing the NLG wheel
axle attachment screws every 2,000 hours time-in-service (TIS). The FAA
re-evaluated this requirement and determined that clarification of the
intent of this requirement is needed. The FAA revised paragraph (i) of
this AD to clarify that any screw found to be distorted, scratched,
nicked, or worn during any repetitive inspection required by paragraph
(h)(1) of this AD must be replaced before further flight. If no screw
is found to be distorted, scratched, nicked, or worn during any
repetitive inspection required by paragraph (h)(1) of this AD, all of
the NLG wheel axle attachment screws must be replaced initially before
exceeding 2,000 hours TIS total on the airplane; before exceeding 2,000
hours TIS since the last time the attachment screws were replaced; or
within 50 hours TIS after the effective date of this AD, whichever
occurs later, and repetitively thereafter at intervals not to exceed
2,000 hours TIS after the last replacement.

Conclusion

These products have been approved by the aviation authority of
another country and are approved for operation in the United States.
Pursuant to the FAA's bilateral agreement with this State of Design
Authority, it has notified the FAA of the unsafe condition described in
the MCAI referenced above. The FAA reviewed the relevant data and
determined that air safety requires adopting this AD as proposed.
Accordingly, the FAA is issuing this AD to address the unsafe condition
on these products. Except for the change described previously, this AD
is adopted as proposed in the NPRM. This change will not increase the
economic burden on any operator.

Material Incorporated by Reference Under 1 CFR Part 51


The FAA reviewed Daher Service Bulletin SB 150, Revision 4, dated
January 2023. This material specifies procedures for preparing,
inspecting, replacing, and reconditioning the NLG wheel axle. This
material also specifies procedures for replacing the NLG wheel axle
attachment screws.

This material is reasonably available because the interested
parties have access to it through their normal course of business or by
the means identified in the ADDRESSES section.

Differences Between This AD and the MCAI


The applicability of the MCAI includes DAHER AEROSPACE Model MS
886, MS 887, MS 890 A, MS 890 B, MS 892 B.150, MS 892 E-D.150, MS 893
B, MS 893 E-D, RALLYE 100 S-D, RALLYE 100 ST, RALLYE 100 ST-D, RALLYE
110 ST, RALLYE 150 ST-D, RALLYE 150 T-D, RALLYE 150 SV, RALLYE 150 SVS,
RALLYE 180 T, RALLYE 180 TS, RALLYE 180 T-D, RALLYE 235 A, RALLYE 235
F, and RALLYE 235 E-D airplanes and the applicability of this AD does
not because these models do not have an FAA type certificate.

Costs of Compliance


The FAA estimates that this AD affects 32 airplanes of U.S. registry.

The FAA estimates the following costs to comply with this AD:

Estimated Costs

ACTION
LABOR COST
PARTS COST
COST PER PRODUCT
COST ON U.S. OPERATORS
Magnetic particle inspection. 1 work-hour x $85 per hour = $85
$100
$185
$5,920
Inspection of the NLG wheel bearing and axle surface and attachment screws. 2 work-hours x $85 per hour = $170 (per inspection cycle)
$100
$270 (per inspection cycle).
$8,640
NLG wheel axle attachment screw replacement. 1 work-hour x $85 per hour = $85 (per cycle)
$50 (per cycle)
$135 (per cycle)
$4,320 (per cycle)

The FAA estimates the following costs to do any necessary action
that would be required based on the results of the inspections. The
agency has no way of determining the number of airplanes that might
need this action:

On-condition costs

ACTION
LABOR COST
PARTS COST
COST PER PRODUCT
Installation of a nose gear wheel axle (including NLG wheel spacer) and attachment screw replacement. 2 work-hours x $85 per hour = $170.
$1,000
$1,170

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.

The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.

Regulatory Findings


The FAA has determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.

For the reasons discussed above, I certify that this AD:

(1) Is not a "significant regulatory action" under Executive
Order 12866,

(2) Will not affect intrastate aviation in Alaska, and

(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39


Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

The Amendment


Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES


1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]


2. The FAA amends Sec. 39.13 by:

a. Removing Airworthiness Directive 2016-08-08, Amendment 39-18484 (81
FR 21711, April 13, 2016); and

b. Adding the following new airworthiness directive: