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2023-17-10 VULCANAIR S.P.A.: Amendment 39-22536; Docket No. FAA-2023-1218; Project Identifier MCAI-2022-01025-A.
(a) EFFECTIVE DATE

    This airworthiness directive (AD) is effective October 26, 2023.

(b) AFFECTED ADS

    None.

(c) APPLICABILITY

    This AD applies to Vulcanair S.p.A. Model V1.0 airplanes,  serial num-
    bers (S/Ns) 1001 through 1034 inclusive,  except  S/Ns  1008 and 1019,
    certificated in any category.

(d) SUBJECT

    Joint Aircraft System Component (JASC) Code 5311, Fuselage Main, Frame

(e) UNSAFE CONDITION

    This AD was prompted by mandatory continuing airworthiness information
    (MCAI)  originated  by an  aviation  authority of  another  country to
    identify and correct an unsafe  condition on an aviation product.  The
    MCAI  identifies  the  unsafe  condition  as  corrosion  on  the lower
    fuselage  truss. The  FAA is  issuing this  AD to  address the  unsafe
    condition. The  unsafe condition,  if not  addressed, could  result in
    loss of control of the airplane.

(f) COMPLIANCE

    Comply with this AD within the compliance times specified,  unless al-
    ready done.

(g) REQUIRED ACTIONS

    Within 100 hours time-in-service or 12 months after the effective date
    of this AD, whichever occurs first, do a detailed visual inspection of
    the right-hand (RH)  and lefthand (LH)  lower rear attachments  of the
    fuselage truss for  corrosion, a tactile  inspection of the  RH and LH
    lower rear attachments  of the fuselage  truss for missing  sealant, a
    general visual inspection of the pipes on the lower fuselage truss for
    corrosion, and a general visual  inspection of the pipes on  the lower
    fuselage truss for rivets with missing stems, in accordance with steps
    13 and 14 of  Part A, in Part  2, Work Procedure, of  Vulcanair S.p.A.
    Service Bulletin No. VA-22, Revision 0, dated June 15, 2022 (Vulcanair
    SB VA-22).

(1) If, during the inspections  required by the introductory text of para-
    graph (g) of this  AD,  no missing sealant and no corrosion of  the LH
    and RH lower  rear attachments are  detected, and no  corrosion and no
    missing rivet stems  of the lower  fuselage truss pipes  are detected,
    before further  flight, install  part number  (P/N) 5034-011  plugs on
    both the RH  and LH rear  attachments, in accordance  with step 16  of
    Part  A,  in  Part 2,  Work Procedure,  of Vulcanair  SB VA-22.  After
    installation of the plugs, no further action is required by this AD.

(2) If, during the inspections  required by the introductory text of para-
    graph (g)  of this  AD, corrosion,  missing sealant,  or missing rivet
    stems  are  detected,  before  further  flight,  do  the  following as
    applicable:

(i) If corrosion or missing sealant is detected during the detailed visual
    inspection  or  tactile  inspection  of  the  RH  and  LH  lower  rear
    attachments, remove any sealant,  and do a detailed  visual inspection
    for corrosion in accordance  with step 26 of  Part B, in Part  2, Work
    Procedure, of Vulcanair SB VA-22.

(ii) If corrosion  or  missing rivet stems are detected during the general
     visual inspection of  the lower fuselage  truss pipes, do  a detailed
     visual inspection and tap test for corrosion in accordance with steps
     27 and 28 of  Part B, in Part  2, Work Procedure, of  Vulcanair SB VA
     -22.

(3) If, during any inspection required by paragraph (g)(2) of this AD, any
    corrosion  is detected  on the  lower fuselage  truss, before  further
    flight, contact the Manager, International Validation Branch, FAA;  or
    European  Union Aviation  Safety Agency  (EASA);  or  Vulcanair’s EASA
    Design Organization Approval (DOA) for corrective action  instructions
    and do the  corrective actions. If  approved by the  DOA, the approval
    must include the DOA-authorized signature.

(4) If, during the inspections required by paragraph (g)(2) of this AD, no
    corrosion is detected, before further flight, apply sealant on  rivets
    with absent stems, restore as necessary the sealant inside the RH  and
    LH lower rear attachments, and install plugs P/N 5034-011 on both  the
    RH and  LH rear  attachments, in  accordance with  the instructions in
    steps 31 and 32 of Part B, in Part 2, Work Procedure, of Vulcanair  SB
    VA22.

(h) SPECIAL FLIGHT PERMITS

    Special flight permits are prohibited.

(i) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

    The Manager, International Validation Branch,  FAA,  has the authority
    to approve AMOCs for this AD,  if requested using the procedures found
    in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to
    your principal inspector or local Flight Standards District Office, as
    appropriate. If sending information directly to the manager of the In-
    ternational Validation Branch,  mail it to  the address identified  in
    paragraph (j)(2) of this  AD or email to:  9-AVS-AIR-730-AMOC@faa.gov.
    If mailing information, also submit information by email. Before using
    any approved  AMOC, notify  your appropriate  principal inspector,  or
    lacking  a  principal  inspector,  the  manager  of  the  local flight
    standards district office/certificate holding district office.

(j) ADDITIONAL INFORMATION

(1) Refer to EASA AD 2022-0155, dated August 1, 2022, for related informa-
    tion.  This EASA AD  may be found  in the AD docket at regulations.gov
    under Docket No. FAA-2023-1218.

(2) For  more  information about this AD,  contact  John DeLuca,  Aviation
    Safety Engineer,  FAA,  1600 Stewart Avenue,  Suite 410,  Westbury, NY
    11590; phone: (516) 228-7369; email: john.p.deluca@faa.gov.

(k) MATERIAL INCORPORATED BY REFERENCE

(1) The Director of the Federal Register  approved  the  incorporation  by
    reference of the service information  listed in this paragraph under 5
    U.S.C. 552(a) and 1 CFR part 51.

(2) You must use this service information as applicable  to do the actions
    required by this AD, unless the AD specifies otherwise.

(i) Vulcanair S.p.A. Service Bulletin No. VA-22 Revision 0, dated June 15,
    2022.

(ii) [Reserved]

(3) For  service  information  identified  in this AD,  contact  Vulcanair
    S.p.A., via G. Pascoli, 7,  80026 Casoria (NA), Italy;  phone: +39 081
    5918111; email: info@vulcanair.com; website: support.vulcanair.com.

(4) You may view this service information at the FAA,  Airworthiness Prod-
    ucts Section, Operational Safety Branch,  901 Locust,  Kansas City, MO
    64106. For information on the availability of this material at the FAA
    call (817) 222-5110.

(5) You may view  this service information  that is incorporated by refer-
    ence at the National Archives and Records Administration  (NARA).  For
    information on the availability of this material  at NARA,  email: fr.
    inspection@nara.gov,  or go to: www.archives.gov/federal-register/cfr/
    ibr-locations.html.

Issued on September 18, 2023. Victor Wicklund, Deputy Director, Compliance
& Airworthiness Division, Aircraft Certification Service.

FOR FURTHER INFORMATION CONTACT: John DeLuca,  Aviation  Safety  Engineer,
FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: (516) 228-
7369; email: john.p.deluca@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2023-1218; Project Identifier MCAI-2022-01025-A;
Amendment 39-22536; AD 2023-17-10]
RIN 2120-AA64

Airworthiness Directives; Vulcanair S.p.A. Airplanes

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
certain Vulcanair S.p.A. Model V1.0 airplanes. This AD results from
mandatory continuing airworthiness information (MCAI) originated by an
aviation authority of another country to identify and correct an unsafe
condition on an aviation product. The MCAI identifies the unsafe
condition as corrosion on the lower fuselage truss. This AD requires a
detailed visual inspection of the right-hand (RH) and left-hand (LH)
lower rear attachments of the fuselage truss for
corrosion, a tactile inspection of the lower rear attachments for
missing sealant, and a general visual inspection of the lower fuselage
truss welded pipes for corrosion and the related rivets for missing
stems and, depending on findings, additional inspections and actions
(including a tap test) and applicable corrective actions. The FAA is
issuing this AD to address the unsafe condition on these products.

DATES: This AD is effective October 26, 2023.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of October 26,
2023.

ADDRESSES:
AD Docket: You may examine the AD docket at regulations.gov under
Docket No. FAA-2023-1218; or in person at Docket Operations between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD
docket contains this final rule, the MCAI, any comments received, and
other information. The address for Docket Operations is U.S. Department
of Transportation, Docket Operations, M-30, West Building Ground Floor,
Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.
Material Incorporated by Reference:
For service information identified in this final rule,
contact Vulcanair S.p.A., via G. Pascoli, 7, 80026 Casoria (NA), Italy;
phone: +39 081 5918111; email: info@vulcanair.com; website:
support.vulcanair.com.
You may view this service information at the FAA,
Airworthiness Products Section, Operational Safety Branch, 901 Locust,
Kansas City, MO 64106. For information on the availability of this
material at the FAA, call (817) 222-5110. It is also available at
regulations.gov under Docket No. FAA-2023-1218.

FOR FURTHER INFORMATION CONTACT: John DeLuca, Aviation Safety Engineer,
FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: (516)
228-7369; email: john.p.deluca@faa.gov.

SUPPLEMENTARY INFORMATION:

Background

The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 by adding an AD that would apply to certain Vulcanair
S.p.A. Model V1.0 airplanes. The NPRM published in the Federal Register
on June 27, 2023 (88 FR 41510). The NPRM was prompted by AD 2022-0155,
dated August 1, 2022 (referred to after this as the MCAI), issued by
the European Union Aviation Safety Agency (EASA), which is the
Technical Agent for the Member States of the European Union. The MCAI
states that there have been reports of corrosion on the lower fuselage
truss on two Vulcanair Model V1.0 airplanes. Missing sealant or missing
rivet stems were determined to be the root cause of corrosion by
allowing water ingress into the lower fuselage truss. In both reported
cases, corrosion was externally visible, having penetrated the
thickness of the pipes. However, corrosion could be present inside the
pipes and remain undetected without proper inspection. This condition,
if not detected and corrected, could result in loss of control of the
airplane.
In the NPRM, the FAA proposed to require a detailed visual
inspection of the RH and LH lower rear attachments of the fuselage
truss for corrosion, a tactile inspection of the lower rear attachments
for missing sealant, and a general visual inspection of the lower
fuselage truss welded pipes for corrosion and the related rivets for
missing stems and, depending on findings, additional inspections and
actions (including a tap test) and applicable corrective actions. The
FAA is issuing this AD to address the unsafe condition on these
products. The unsafe condition, if not addressed, could result in loss
of control of the airplane.
You may examine the MCAI in the AD docket at regulations.gov under
Docket No. FAA-2023-1218.

Discussion of Final Airworthiness Directive

Comments

The FAA received no comments on the NPRM or on the determination of
the costs.

Conclusion

These products have been approved by the aviation authority of
another country and are approved for operation in the United States.
Pursuant to the FAA's bilateral agreement with this State of Design
Authority, it has notified the FAA of the unsafe condition described in
the MCAI referenced above. The FAA reviewed the relevant data and
determined that air safety requires adopting this AD as proposed.
Accordingly, the FAA is issuing this AD to address the unsafe condition
on these products. This AD is adopted as proposed in the NPRM.

Related Service Information Under 1 CFR Part 51

The FAA reviewed Vulcanair S.p.A. Service Bulletin No. VA-22,
Revision 0, dated June 15, 2022 (Vulcanair SB VA-22). This service
information specifies procedures for inspections of the lower fuselage
truss for corrosion, missing sealant, and missing rivet stems; and, in
case of findings, additional inspections and actions to detect
corrosion, including a tap test and raising the airplane nose. This
service information specifies to contact Vulcanair for corrective
actions.
This service information is reasonably available because the
interested parties have access to it through their normal course of
business or by the means identified in ADDRESSES.

Differences Between This AD and the MCAI

Although Vulcanair SB VA-22, which is referenced in the MCAI,
specifies that ``in case of doubts, raise the aircraft nose and audibly
detect the presence of corrosion residues inside the fuselage truss,''
this AD does not require that action.
Paragraph (1) of the MCAI states to ``accomplish a general visual
and tactile inspection of the right-hand (RH) and left-hand (LH) lower
rear attachments of the fuselage truss'' in accordance with the
instructions of Part A of Vulcanair SB VA-22. However, step 14, Part A,
of Vulcanair SB VA-22 specifies to do a detailed visual inspection. In
email communication between EASA and the FAA, EASA clarified that this
should be a detailed visual inspection performed in accordance with the
procedures specified in Vulcanair SB VA-22; therefore, this AD requires
a detailed visual inspection of the RH and LH lower rear attachments of
the fuselage truss for corrosion.
The MCAI requires contacting the manufacturer for approved
corrective action instructions if any corrosion is found on the lower
fuselage truss. This AD requires contacting either the Manager,
International Validation Branch, FAA; or EASA; or Vulcanair's EASA
Design Organization Approval (DOA). If approved by the DOA, the
approval must include the DOA-authorized signature.

Costs of Compliance

The FAA estimates that this AD affects 17 airplanes of U.S.
registry.
The FAA estimates the following costs to comply with this AD:

Estimated Costs

Action
Labor cost
Parts cost
Cost per product
Cost on U.S. operators
Detailed visual inspection and tactile inspection of the RH and LH lower rear attachments, and a general visual inspection of the pipes
8 work-hours x $85 per hour = $680
$0
$680
$11,560

The FAA estimates the following costs to do any necessary actions
that would be required based on the results of the required
inspections.

On-Condition Costs

Action
Labor cost
Parts cost
Cost per product
Remove sealant and detailed inspection of inner face of longitudinal tubes connected to lower rear attachments 4 work-hours x $85 per hour = $340
$0
$340
Detailed visual inspection and tap test of the lower fuselage truss pipes 4 work-hours x $85 per hour = $340
0
340
Installation of plug P/N 5034-011 on RH and LH lower rear attachments 0.50 work-hour x $85 per hour = $42.50
130
172.50

The corrective action instructions that may be needed as a result
of these inspections could vary significantly from airplane to
airplane. The FAA has no data to determine the costs to accomplish
those corrective actions or the number of airplanes that might need
these corrective actions.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.

Regulatory Findings

This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

The Amendment

Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive: