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ADs updated daily at www.Tdata.com
2021-16-05 AIRBUS HELICOPTERS: Amendment 39-21667; Docket No. FAA-2021-0379; Project Identifier MCAI-2021-00068-R.
(a) EFFECTIVE DATE

    This airworthiness directive (AD) is effective October 13, 2021.

(b) AFFECTED ADS

    This AD replaces AD 2016-12-51,  Amendment 39-18578 (81 FR 43479, July
    5, 2016) (AD 2016-12-51).

(c) APPLICABILITY

    This AD applies  to all Airbus  Helicopters Model AS332L2  and EC225LP
    helicopters, certificated in any category.

(d) SUBJECT

    Joint Aircraft System Component (JASC) Code 6320, Main Rotor Gearbox.

(e) REASON

    This AD was prompted by an accident involving a Model EC225LP helicop-
    ter in which the  main rotor hub detached  from the main gearbox.  The
    FAA is issuing this  AD to address failure  of the main rotor  system,
    which would result in loss of control of the helicopter.

(f) COMPLIANCE

    Comply  with this  AD within  the compliance  times specified,  unless
    already done.

(g) REQUIREMENTS

    Except as specified in paragraph (h)  of this AD:  Comply with all re-
    quired actions and compliance times specified in,  and  in  accordance
    with,  European Union Aviation Safety Agency  (EASA)  AD  2017-0134R2,
    dated April 16, 2020 (EASA AD 2017-0134R2).

(h) EXCEPTIONS TO EASA AD 2017-0134R2

(1) Where EASA AD 2017-0134R2 refers to the effective dates  specified  in
    paragraphs (h)(1)(i) through  (v) of this  AD, this AD  requires using
    the effective date of this AD.

(i) The effective date of EASA AD 2017-0134R2.

(ii) October 13, 2016  (the  effective  date  of EASA AD 2016-0199,  dated
     October 7, 2016).

(iii) March 20, 2017 (the  effective  date  of EASA AD 2017-0050-E,  dated
      March 17, 2017).

(iv) June 30, 2017  (the effective date of EASA AD 2017-0111,  dated  June
     23, 2017).

(v) August 1, 2017  (the effective date of EASA AD 2017-0134,  dated  July
    27, 2017).

(2) The "Remarks" section of EASA AD 2017-0134R2  does  not  apply to this
    AD.

(3) Where any service information referred to in EASA AD 2017-0134R2 spec-
    ifies to discard certain parts  after they have been removed  from the
    helicopter, this AD requires removing those parts from service.

(4) Where paragraph (2) of EASA AD 2017-0134R2 specifies to replace a part
    before exceeding the applicable "new service life limit,"  this AD re-
    quires removing that part from service.

(5) Where any service information referred to in EASA AD 2017-0134R2 spec-
    ifies to return certain parts to the manufacturer, including for over-
    haul,  after they have been removed from the helicopter,  this AD does
    not include that requirement.

(6) Where EASA AD 2017-0134R2  refers  to  flight hours (FH),  this AD re-
    quires using hours time-in-service.

(7) Where any service information referred to in EASA AD 2017-0134R2 spec-
    ifies to perform a metallurgical analysis and contact the manufacturer
    if unsure about the characterization of the particles collected,  this
    AD does require characterization  of the particles collected,  however
    this AD does not require contacting the manufacturer to determine  the
    characterization of the particles collected.

(8) Where EASA AD 2017-0134R2  requires  actions  during  each "after last
    flight" of the  day (ALF) inspection,  this AD requires  those actions
    before the first flight of each day.

(9) Where any service information referred to in EASA AD 2017-0134R2 spec-
    ifies to do the  actions  identified  in  paragraphs (h)(9)(i) through
    (iv) of this AD, this AD does not include those requirements.

(i) Watch a video for removing the grease from the full flow magnetic plug
    (FFMP), using a cleaning agent, and collecting particles.

(ii) Return  affected  planetary gear assembly  to  the  manufacturer  for
     module overhaul.

(iii) Contact the approved repair station/Airbus Helicopters if the reason
      for a repair  to  an  epicyclic module is unknown and inform/contact
      Airbus Helicopters.

(iv) Contact the approved repair station/Airbus Helicopters  depending  on
     who performed  the last  overhaul (RG)  to determine  if a repair has
     been done on the second stage planet gears since new.

(10) Where any  service information  referred  to  in  EASA AD 2017-0134R2
     specifies that retrofit of the planet gear of the main gearbox  (MGB)
     can only be done by Airbus Helicopters or Airbus Helicopters approved
     repair centers,  this AD  does not  require that  the retrofit of the
     planet gear be done only by Airbus Helicopters or Airbus  Helicopters
     approved repair centers. For this AD the retrofit can also be done by
     an FAA-approved repair station.

(11) Where paragraph (5)  of EASA AD 2017-0134R2  specifies  accomplishing
     the FFMP additional work within  3 months  after August 1, 2017, this
     AD requires accomplishing  the FFMP additional  work within 4  months
     after the effective date of this AD.

(12) Where paragraph (6)  of EASA AD 2017-0134R2  specifies to "inform all
     flight crews  and,  thereafter,  operate the helicopter accordingly,"
     this AD does not require those actions.

(13) Where any service  information  referred  to  in  EASA AD 2017-0134R2
     specifies that  if any 16NCD13 particles are found  you are to take a
     1-liter sample of oil and  send it to the manufacturer,  this AD does
     not require those actions.

(14) Where  any  service  information  referred  to in EASA AD 2017-0134R2
     specifies  "Do  not  resume flights  until  corrective  action(s) are
     agreed  by  Airbus  Helicopters," or  to  contact  Airbus Helicopters
     before resuming  flights "if  further particles  are collected during
     the close  monitoring period"  for this  AD, you  must repair  before
     further flight using  a method specified  in paragraph (h)(14)(i)  or
     (ii) of this AD.

(i) In accordance with FAA approved procedures.

(ii) The procedures specified in Appendix 4.A., Particle Analysis, of Air-
     bus Helicopters Emergency Alert Service Bulletin 05A049,  Revision 6,
     dated  July 25, 2017;  or  Emergency Alert Service Bulletin 05.01.07,
     Revision 6, dated July 27, 2017, as applicable, except as required by
     paragraphs (h)(5), (7), and (13) of this AD.

(15) Where the service information identified in EASA AD 2017-0134R2 spec-
     ifies to report  inspection results to Airbus Helicopters,  for  this
     AD, report the inspection results at the applicable time specified in
     paragraph (h)(15)(i) or (ii) of this AD.

(i) If the inspection was done on  or after the effective date of this AD:
    Submit the report within 30 days after the date of the inspection.

(ii) If the inspection was done before the effective date of this AD: Sub-
     mit the report within 30 days after the effective date of this AD.

(i) CREDIT FOR PREVIOUS ACTIONS

(1) This paragraph provides credit for the actions  specified in paragraph
    (4) of EASA AD 2017-0134R2, if those actions were performed before the
    effective date  of this  AD using  Airbus Helicopters  Emergency Alert
    Service  Bulletin  63.00.83 or  63A030,  both Revision  1,  both dated
    October 7, 2016.

(2) Corrective action(s)  for the inspections required  by  paragraphs (8)
    and (10) of EASA AD 2017-0134R2 accomplished  on  a  helicopter before
    the effective date of this AD,  in accordance  with Paragraph 3.B. and
    Appendix 4.A.  of  the  Accomplishment Instructions  of the applicable
    Airbus Helicopters service information  specified in paragraphs (i)(2)
    (i) through (viii) of this AD, as applicable, are acceptable to comply
    with the requirements  of  paragraph (11)  of  EASA AD 2017-0134R2 for
    that helicopter,  but only for the corrective actions  for the inspec-
    tions required by paragraphs (8) and (10) of EASA AD 2017-0134R2.

(i) Emergency Alert Service Bulletin 05.01.07, Revision 2,  dated  October
    7, 2016.

(ii) Emergency Alert Service Bulletin 05.01.07, Revision 3, dated February
     25, 2017.

(iii) Emergency Alert Service Bulletin 05.01.07, Revision 4,  dated  March
      17, 2017.

(iv) Emergency Alert Service Bulletin 05.01.07, Revision 5, dated June 23,
     2017.

(v) Emergency Alert Service Bulletin 05A049, Revision 2,  dated October 7,
    2016.

(vi) Emergency Alert Service Bulletin 05A049, Revision 3,  dated  February
     25, 2017.

(vii) Emergency Alert Service Bulletin 05A049, Revision 4, dated March 17,
      2017.

(viii) Emergency Alert Service Bulletin 05A049, Revision 5, dated June 23,
       2017.

(j) SPECIAL FLIGHT PERMIT

    Special flight permits,  as described in 14 CFR 21.197 and 21.199, are
    prohibited.

(k) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(1) The Manager, International Validation Branch,  FAA,  has the authority
    to approve AMOCs for this AD, if requested using the procedures  found
    in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to
    your principal inspector or local Flight Standards District Office, as
    appropriate. If  sending information  directly to  the manager  of the
    International  Validation  Branch, send  it  to the  attention  of the
    person identified in paragraph (l)(1)  of this AD. Information may  be
    emailed to: 9-AVS-AIR-730-AMOC@faa.gov.

(2) Before using any approved AMOC,  notify your appropriate principal in-
    spector, or lacking  a principal inspector,  the manager of  the local
    flight standards district office/certificate holding district office.

(l) RELATED INFORMATION

(1) For more information  about this AD,  contact  Mahmood Shah,  Aviation
    Safety Engineer,  Fort Worth  ACO Branch,  FAA,  10101 Hillwood Pkwy.,
    Fort Worth, TX 76177; telephone 817-222-5538; email mahmood.g.shah@faa
    .gov.

(2) Service information identified in this AD  that is not incorporated by
    reference is available at the addresses specified in paragraphs (m)(4)
    and (5) of this AD.

(m) MATERIAL INCORPORATED BY REFERENCE

(1) The Director of the Federal Register  approved  the  incorporation  by
    reference (IBR) of  the service information  listed in this  paragraph
    under 5 U.S.C. 552(a) and 1 CFR part 51.

(2) You must use this service information as applicable  to do the actions
    required by this AD, unless this AD specifies otherwise.

(i) European Union Aviation Safety Agency  (EASA)  AD  2017-0134R2,  dated
    April 16, 2020.

(ii) Airbus Helicopters Emergency Alert Service Bulletin 05A049,  Revision
     6, dated July 25, 2017.

(iii) Airbus  Helicopters   Emergency  Alert  Service  Bulletin  05.01.07,
      Revision 6, dated July 27, 2017.

(3) For  EASA  AD 2017-0134R2,  contact the EASA,  Konrad-Adenauer-Ufer 3,
    50668 Cologne,  Germany;  telephone +49 221 8999 000;  email ADs@easa.
    europa.eu;  Internet www.easa.europa.eu.  You may find this EASA AD on
    the EASA website at https://ad.easa.europa.eu.

(4) For Airbus Helicopters service information, contact Airbus Helicopters
    2701 North Forum Drive, Grand Prairie, TX 75052;  telephone (972) 641-
    0000 or (800) 232-0323; fax (972) 641-3775;  or at https://www.airbus.
    com/helicopters/services/technical-support.html.

(5) You may view  this  service  information  at  the  FAA,  Office of the
    Regional Counsel, Southwest Region, 10101 Hillwood Pkwy., Room 6N-321,
    Fort Worth, TX 76177.  For  information  on  the  availability of this
    material at the FAA, call 817-222-5110.  This material may be found in
    the  AD  docket  on  the  internet  at  https://www.regulations.gov by
    searching for and locating Docket No. FAA-2021-0379.

(6) You may view this material that is incorporated  by  reference  at the
    National Archives and Records Administration (NARA).  For  information
    on the availability of this material at NARA, email fr.inspection@nara
    .gov,  or  go  to:  https://www.archives.gov/federal-register/cfr/ibr-
    locations.html.

Issued on July 22, 2021. Gaetano A. Sciortino, Deputy Director for Strate-
gic Initiatives,  Compliance & Airworthiness Division, Aircraft Certifica-
tion Service.

FOR FURTHER INFORMATION CONTACT:  Mahmood Shah,  Aviation Safety Engineer,
Fort Worth ACO Branch,  FAA,  10101 Hillwood Pkwy.,  Fort Worth, TX 76177;
telephone 817-222-5538; email mahmood.g.shah@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration


14 CFR Part 39

[Docket No. FAA-2021-0379; Project Identifier MCAI-2021-00068-R;
Amendment 39-21667; AD 2021-16-05]
RIN 2120-AA64

Airworthiness Directives; Airbus Helicopters

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2016-12-
51, which applied to all Airbus Helicopters Model AS332L2 and Model
EC225LP helicopters. AD 2016-12-51 prohibited all further flight of
Model AS332L2 and Model EC225LP helicopters. This AD requires replacing
certain second stage planet gear assemblies, removing certain epicyclic
modules, installing a full flow magnetic plug (FFMP), revising the
existing rotorcraft flight manual (RFM) for your helicopter, repetitively
inspecting the main gearbox (MGB) particle detectors, repetitively
inspecting the MGB oil filter and oil cooler, and corrective action if
necessary, as specified in a European Union Aviation Safety Agency
(EASA) AD, which is incorporated by reference. The actions specified in
this AD terminate the flight prohibition. The FAA is issuing this AD to
address the unsafe condition on these products.

DATES: This AD is effective October 13, 2021.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in this AD as of October 13,
2021.

ADDRESSES: For EASA material incorporated by reference (IBR) in this
AD, contact the EASA, Konrad-Adenauer-Ufer 3, 50668 Cologne, Germany;
telephone +49 221 8999 000; email ADs@easa.europa.eu; internet
www.easa.europa.eu. You may find this material on the EASA website at
https://ad.easa.europa.eu. For Airbus Helicopters service information,
contact Airbus Helicopters, 2701 North Forum Drive, Grand Prairie, TX
75052; telephone (972) 641-0000 or (800) 232-0323; fax (972) 641-3775;
or at https://www.airbus.com/helicopters/services/technical-support.html.
You may view this material at the FAA, Office of the
Regional Counsel, Southwest Region, 10101 Hillwood Pkwy., Room 6N-321,
Fort Worth, TX 76177. For information on the availability of this
material at the FAA, call 817-222-5110. It is also available in the AD
docket on the internet at https://www.regulations.gov by searching for
and locating Docket No. FAA-2021-0379.

Examining the AD Docket

You may examine the AD docket on the internet at https://www.regulations.
gov by searching for and locating Docket No. FAA-2021-
0379; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, any comments received, and other information. The
address for Docket Operations is U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue SE, Washington, DC 20590.

FOR FURTHER INFORMATION CONTACT: Mahmood Shah, Aviation Safety
Engineer, Fort Worth ACO Branch, FAA, 10101 Hillwood Pkwy., Fort Worth,
TX 76177; telephone 817-222-5538; email mahmood.g.shah@faa.gov.

SUPPLEMENTARY INFORMATION:

Background

EASA, which is the Technical Agent for the Member States of the
European Union, has issued EASA AD 2017-0134R2, dated April 16, 2020
(EASA AD 2017-0134R2) (also referred to as the Mandatory Continuing
Airworthiness Information, or the MCAI), to correct an unsafe condition
for all Airbus Helicopters Model AS332L2 and EC225LP helicopters.
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to supersede AD 2016-12-51, Amendment 39-18578 (81 FR
43479, July 5, 2016) (AD 2016-12-51). AD 2016-12-51 applied to all
Airbus Helicopters Model AS332L2 and EC225LP helicopters. The NPRM
published in the Federal Register on June 1, 2021 (86 FR 29212). The
NPRM was prompted by an accident involving an Airbus Helicopters Model
EC225LP helicopter in which the main rotor hub detached from the MGB.
The Airbus Helicopters Model AS332L2 helicopter has a similar design to
the affected Model EC225LP helicopter, therefore, this model may be
subject to the unsafe condition revealed on the Model EC225LP
helicopter. The NPRM proposed to require replacing certain second stage
planet gear assemblies, removing certain epicyclic modules, installing
an FFMP, revising the existing RFM for your helicopter, repetitively
inspecting the MGB particle detectors, repetitively inspecting the MGB
oil filter and oil cooler, and corrective action if necessary, as
specified in EASA AD 2017-0134R2. The NPRM also proposed to provide
terminating action for certain repetitive inspections.
The FAA is issuing this AD to address failure of the main rotor
system, which would result in loss of control of the helicopter. See
the MCAI for additional background information.

Discussion of Final Airworthiness Directive


Comments

The FAA gave the public the opportunity to participate in
developing this final rule. The FAA received no comments on the NPRM or
on the determination of the cost to the public.

Conclusion

The FAA reviewed the relevant data and determined that air safety
and the public interest require adopting this final rule as proposed,
except for minor editorial changes. The FAA has determined that these
minor changes:
Are consistent with the intent that was proposed in the
NPRM for addressing the unsafe condition; and
Do not add any additional burden upon the public than was
already proposed in the NPRM.

Related Service Information Under 1 CFR Part 51

EASA AD 2017-0134R2 references procedures for replacing certain
second stage planet gear assemblies with serviceable parts; removing
certain epicyclic modules from service; modifying the helicopter by
installing an FFMP; revising the RFM to prohibit MGB particle burning
in-flight; repetitively inspecting the FFMP and MGB particle detectors
for metal particles, analyzing any metal particles that are found, and
corrective action; and repetitively inspecting the MGB oil filter and
oil cooler for particles and corrective action. The corrective actions
include replacing an affected MGB with a serviceable MGB. EASA AD 2017-
0134R2 also provides terminating action for certain repetitive
inspections.
Airbus Helicopters has issued Emergency Alert Service Bulletin
05A049, Revision 6, dated July 25, 2017, for Model EC225 helicopters;
and Emergency Alert Service Bulletin 05.01.07, Revision 6, dated July
27, 2017, for Model AS332 helicopters. The service information
specifies procedures for, among other things, replacing the MGB.
This material is reasonably available because the interested
parties have access to it through their normal course of business or by
the means identified in the ADDRESSES section.

Differences Between This AD and the MCAI

Although the service information referenced in EASA AD 2017-0134R2
specifies to return affected planetary gear assemblies to the
manufacturer for module overhaul, this AD does not include that
requirement.
Although the service information referenced in EASA AD 2017-0134R2
specifies that retrofit of the planet gear of the MGB can only be done
by Airbus Helicopters or Airbus Helicopters approved repair centers,
this AD does not include that requirement.
EASA AD 2017-0134R2 requires operators to ``inform all flight
crews'' of revisions to the RFM, and thereafter to ``operate the
helicopter accordingly.'' However, this AD does not specifically
require those actions. FAA regulations mandate compliance with only the
operating limitations section of the flight manual. The flight manual
changes required by this AD apply to the emergency procedures section
of the existing RFM for your helicopter. Furthermore, compliance with
such requirements in an AD is impracticable to demonstrate or track on an
ongoing basis; therefore, a requirement to operate the aircraft in such
a manner is unenforceable. Nonetheless, the FAA recommends that flight
crews of the helicopters listed in the applicability operate in
accordance with the revised emergency procedures mandated by this AD.

Interim Action


The FAA considers this AD interim action. If final action is later
identified, the FAA might consider further rulemaking then.

Costs of Compliance


The FAA estimates that this AD affects 28 helicopters of U.S.
registry. The FAA estimates the following costs to comply with this AD:

Estimated Costs for Required Actions *

Action
Labor cost
Parts cost
Cost per product
Cost on U.S. operators
New actions Up to 6 work-hours x $85 per hour = $510
$0
Up to $510
Up to $14,280

* Table does not include estimated costs for reporting.

The FAA estimates that it will take about 1 work-hour per product
to comply with the reporting requirement in this AD. The average labor
rate is $85 per hour. Based on these figures, the FAA estimates the
cost of reporting the inspection results on U.S. operators to be
$2,380, or $85 per product.
The FAA estimates the following costs to do any necessary on-
condition actions that will be required based on the results of any
required actions. The FAA has no way of determining the number of
helicopters that might need these on-condition actions:

Estimated Costs of On-Condition Actions

Labor cost
Parts cost
Cost per product
40 work-hours x $85 per hour = $3,400
$295,000
$298,400

According to the manufacturer, some or all of the costs of this AD
may be covered under warranty, thereby reducing the cost impact on
affected operators. The FAA does not control warranty coverage for
affected operators. As a result, the FAA has included all known costs
in the cost estimate.

Paperwork Reduction Act

A federal agency may not conduct or sponsor, and a person is not
required to respond to, nor shall a person be subject to penalty for
failure to comply with a collection of information subject to the
requirements of the Paperwork Reduction Act unless that collection of
information displays a current valid OMB control number. The control
number for the collection of information required by this AD is 2120-
0056. The paperwork cost associated with this AD has been detailed in
the Costs of Compliance section of this document and includes time for
reviewing instructions, as well as completing and reviewing the
collection of information. Therefore, all reporting associated with
this AD is mandatory. Comments concerning the accuracy of this burden
and suggestions for reducing the burden should be directed to
Information Collection Clearance Officer, Federal Aviation
Administration, 10101 Hillwood Pkwy., Fort Worth, TX 76177-1524.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.

Regulatory Findings


This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

The Amendment

Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]


2. The FAA amends Sec. 39.13 by:

a. Removing Airworthiness Directive 2016-12-51, Amendment 39-18578 (81
FR 43479, July 5, 2016); and

b. Adding the following new airworthiness directive: