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2021-10-08 BELL TEXTRON CANADA LIMITED (TYPE CERTIFICATE PREVIOUSLY HELD BY BELL HELICOPTER TEXTRON CANADA LIMITED): Amendment 39-21541 Docket No. FAA-2006-25084; Project Identifier 2005-SW-38-AD.
(a) EFFECTIVE DATE

    This airworthiness directive (AD) is effective June 11, 2021.

(b) AFFECTED ADS

    None.

(c) APPLICABILITY

    This AD applies to Bell Textron Canada Limited  (type certificate pre-
    viously  held  by  Bell Helicopter Textron Canada Limited) Model 206L,
    206L-1, 206L-3, and 206L-4 helicopters,  certificated in any category,
    with a low fuel level detector switch unit (switch unit)  part  number
    (P/N) 206-063-613-003:

(1) With a switch unit serial number  (S/N)  1413, 1414, 1415, 1424, 1428,
    1430, 1432, or 1433 installed, or

(2) With a missing or illegible switch unit  S/N  or  if the S/N cannot be
    determined, installed.

Note 1 to paragraph (c):  Helicopters with a 206L-1+ designation are Model
206L1 helicopters. Helicopters with a 206L-3+ designation are Model 206L-3
helicopters.

Note 2 to paragraph (c):  The switch unit is located on the aft fuel boost
pump assembly. The P/N and S/N for the switch unit could be on the outside
face of the attachment flange,  in  the  cross hatched area  of the switch
unit.

(d) SUBJECT

    Joint Aircraft Service Component (JASC) Code: 2842, Fuel Quantity Sen-
    sor.

(e) UNSAFE CONDITION

    This AD was prompted by a manufacturing flaw that could cause a switch
    unit to hang in the high position and fail to indicate a low fuel con-
    dition.  The FAA is issuing this AD  to prevent failure  of the switch
    unit to indicate a low fuel condition  that could lead to fuel exhaus-
    tion and which if not addressed,  could result  in a subsequent forced
    landing.

(f) COMPLIANCE

    Comply with this AD within the compliance times specified,  unless al-
    ready done.

(g) REQUIRED ACTIONS

(1) For a switch unit identified in paragraph (c)(1) of this AD, on or be-
    fore the next 100-hour time-in-service inspection  after the effective
    date of this AD, remove the switch unit from service.

(2) For a switch unit identified in paragraph (c)(2) of this AD, on or be-
    fore the next 100-hour time-in-service inspection  after the effective
    date of this AD:

(i) Determine the color of the switch unit mounting flange.  If the mount-
    ing flange color is any color other than red,  determine  the purchase
    date.  If the purchase date of the switch unit is between April 19 and
    July 26, 2004, or cannot be determined, do an operational test.

(ii) If the switch unit fails the operational test, before further flight,
     remove the switch unit from service.

(3) As of the effective date of this AD,  do  not  install  a  switch unit
    identified in paragraph (c)(1) of this AD on any helicopter.

(4) As of the effective date of this AD,  do  not  install  a  switch unit
    identified in paragraph (c)(2) of this AD on any helicopter unless the
    actions in paragraphs (g)(2)(i) and (ii)  of this AD  have been accom-
    plished.

(h) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(1) The Manager, International Validation Branch,  FAA,  has the authority
    to approve AMOCs for this AD,  if requested using the procedures found
    in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to
    your principal inspector or local Flight Standards District Office, as
    appropriate. If sending information directly to the manager of the In-
    ternational Validation Branch,  send it to the attention of the person
    identified in paragraph (i)(1) of this AD.  Information may be emailed
    to: 9-AVS-AIR730-AMOC@faa.gov.

(2) Before using any approved AMOC,  notify your appropriate principal in-
    spector,  or  lacking a principal inspector,  the manager of the local
    flight standards district office/certificate holding district office.

(i) RELATED INFORMATION

(1) For more information about this AD, contact Hal Jensen, Aerospace Eng-
    ineer, Operational Safety Branch, FAA,  950 L'Enfant Plaza N SW, Wash-
    ington, DC 20024; telephone (202) 267-9167; email hal.jensen@faa.gov.

(2) Bell  Helicopter  Textron  Alert  Service  Bulletin  No.  206L-04-132,
    Revision A, dated October 4, 2004, which is not incorporated by refer-
    ence,  contains  additional information  about the subject of this AD.
    For service information  identified in this AD,  contact  Bell Textron
    Canada Limited,  12,800 Rue de l'Avenir, Mirabel, Quebec J7J1R4; tele-
    phone (450) 437-2862  or  (800) 363-8023;  fax (450) 433-0272;  or  at
    https://www.bellcustomer.com. You may view this referenced service in-
    formation at the FAA, Office of the Regional Counsel, Southwest Region
    10101 Hillwood Pkwy., Room 6N-321, Fort Worth, TX 76177.  For informa-
    tion on the availability of this material at the FAA,  call (817) 222-
    5110.

(3) The subject of this AD is addressed in Transport Canada AD CF-2004-24,
    dated November 24, 2004.  You may view the Transport Canada AD  on the
    Internet at https://www.regulations.gov in Docket No. FAA-2006-25084.

(j) MATERIAL INCORPORATED BY REFERENCE

    None.

Issued on April 28, 2021. Lance T. Gant, Director, Compliance & Airworthi-
ness Division, Aircraft Certification Service.

FOR FURTHER INFORMATION CONTACT:  Hal Jensen,  Aerospace Engineer,  Opera-
tional Safety Branch, FAA,  950 L'Enfant Plaza N SW, Washington, DC 20024;
telephone (202) 267-9167; email hal.jensen@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2006-25084; Project Identifier 2005-SW-38-AD; Amendment
39-21541; AD 2021-10-08]
RIN 2120-AA64

Airworthiness Directives
; Bell Textron Canada Limited (Type
Certificate Previously Held by Bell Helicopter Textron Canada Limited)
Helicopters

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
certain Bell Textron Canada Limited (type certificate previously held
by Bell Helicopter Textron Canada Limited) Model 206L series
helicopters. This AD was prompted by a manufacturing flaw that could cause low
fuel level detector switch units (switch units) to hang in the high position and
fail to indicate a low fuel condition. This AD requires removing
certain switch units from service and prohibits installing those switch
units. This AD also requires accomplishing an operational test of
certain other switch units, and depending on the results, removing the
switch unit from service. This AD also prohibits installing those
certain other switch units unless they pass an operational test. The
FAA is issuing this AD to address the unsafe condition on these
products.

DATES: This AD is effective June 11, 2021.

ADDRESSES: For service information identified in this final rule,
contact Bell Textron Canada Limited, 12,800 Rue de l'Avenir, Mirabel,
Quebec J7J1R4; telephone (450) 437-2862 or (800) 363-8023; fax (450)
433-0272; or at https://www.bellcustomer.com. You may view the
referenced service information at the FAA, Office of the Regional
Counsel, Southwest Region, 10101 Hillwood Pkwy, Room 6N-321, Fort
Worth, TX 76177.

Examining the AD Docket

You may examine the AD docket at https://www.regulations.gov by
searching for and locating Docket No. FAA-2006-25084; or in person at
Docket Operations between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket contains this final rule, the
Transport Canada AD, any comments received, and other information. The
street address for Docket Operations is U.S. Department of
Transportation, Docket Operations, M-30, West Building Ground Floor,
Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.

FOR FURTHER INFORMATION CONTACT: Hal Jensen, Aerospace Engineer,
Operational Safety Branch, FAA, 950 L'Enfant Plaza N SW, Washington, DC
20024; telephone (202) 267-9167; email hal.jensen@faa.gov.

SUPPLEMENTARY INFORMATION:

Background

The FAA issued a supplemental notice of proposed rulemaking (SNPRM)
to amend 14 CFR part 39 by adding an AD that would apply to Bell
Textron Canada Limited (type certificate previously held by Bell
Helicopter Textron Canada Limited) Model 206L, 206L-1, 206L-3, and
206L-4 helicopters, with certain switch units part number (P/N) 206-
063-613-003 installed. The SNPRM published in the Federal Register on
March 12, 2021 (86 FR 14020). The FAA preceded the SNPRM with a notice
of proposed rulemaking (NPRM) that published in the Federal Register on
June 22, 2006 (71 FR 35836).
The NPRM was prompted by Canadian AD CF-2004-24, dated November 24,
2004, issued by Transport Canada, which is the aviation authority for
Canada, to correct an unsafe condition for Model 206L series
helicopters. Transport Canada advised that eight low fuel level
detectors of listed serial numbers (S/Ns) may have been installed on
Model 206L series helicopters. These detectors could hang in the high
position and fail to indicate the low fuel condition. Accordingly,
Transport Canada advised removing the affected switch units from
service.
The SNPRM was prompted by a significant lapse of time since
publication of the NPRM. The SNPRM also revised the NPRM by updating
the type certificate holder's name, updating the estimated cost
information, clarifying and expanding the applicability, clarifying the
requirements, adding a compliance time, adding parts installation
prohibitions, and updating the AD format.
The SNPRM proposed to require removing switch unit P/N 206-063-613-
003 with S/N 1413, 1414, 1415, 1424, 1428, 1430, 1432, and 1433 from
service and prohibit installing those switch units. The SNPRM proposed
to require accomplishing an operational test of switch unit P/N 206-
063-613-003 with a missing or illegible switch unit S/N or with an S/N
that cannot be determined, and if the operational test fails, removing
the switch unit from service. The SNPRM also proposed to prohibit
installing switch unit P/N 206-063-613-003 with a missing or illegible
switch unit S/N or with an S/N that cannot be determined unless it
passes an operational test.

Discussion of Final Airworthiness Directive


Comments

The FAA received no comments on the SNPRM or on the determination
of the costs.

Conclusion

These helicopters have been approved by the aviation authority of
Canada and are approved for operation in the United States. Pursuant to
the FAA's bilateral agreement with Canada, Transport Canada, its
technical representative, has notified the FAA of the unsafe condition
described in its AD. The FAA reviewed the relevant data and determined
that air safety requires adopting this AD as proposed. Accordingly, the
FAA is issuing this AD to address the unsafe condition on these
helicopters.

Related Service Information

The FAA reviewed Bell Helicopter Textron Alert Service Bulletin No.
206L-04-132, Revision A, dated October 4, 2004. This service
information specifies procedures for determining whether any of eight
specified serial-numbered detector switch units are installed because
they may fail to indicate a low fuel condition. If the S/N is missing
or unreadable, the service information specifies inspecting the switch
unit to determine if it is an affected switch unit. The service
information also specifies removing each affected switch unit.

Differences Between This AD and the Transport Canada

This AD applies to switch units with a missing or illegible S/N or
with an S/N that cannot be determined, and requires certain actions for
those switch units, whereas the Transport Canada AD does not.

Costs of Compliance

The FAA estimates that this AD affects up to 558 helicopters of
U.S. Registry. Labor rates are estimated at $85 per work-hour. Based on
these numbers, the FAA estimates the following costs to comply with
this AD.
Replacing a switch unit takes about 4 work-hours and parts cost
about $921 for an estimated cost of $1,261 per switch unit and up to
$703,638 for the U.S. fleet. Accomplishing an operational test takes
about 4 work-hours for an estimated cost of $340 per switch unit and up
to $189,720 for the U.S. fleet.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of
that authority because it addresses an unsafe condition that is likely
to exist or develop on helicopters identified in this rulemaking
action.

Regulatory Findings

This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39


Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

The Amendment

Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive: