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2021-05-19 SIKORSKY AIRCRAFT AND SIKORSKY AIRCRAFT CORPORATION: Amendment 39-21462; Docket No. FAA-2020-0920; Project Identifier AD-2020-00662-R.
(a) EFFECTIVE DATE

    This airworthiness directive (AD) is effective May 7, 2021.

(b) AFFECTED ADS

    None.

(c) APPLICABILITY


    This AD applies to Sikorsky  Aircraft Model S-61L, S-61N, S-61NM,  and
    S-61R helicopters  and Sikorsky  Aircraft Corporation  Model S-61A, S-
    61D,  S-61E,  and  S-61V  helicopters,  certificated  in  any category
    including restricted,  with an  arm assembly  part number S6140-62614-
    009, installed.

(d) SUBJECT

    Joint Aircraft System Component  (JASC) Code 6720, Tail  Rotor Control
    System.

(e) UNSAFE CONDITION

    This AD was prompted by the manufacturer determining that there may be
    arm assemblies in service with  15,000 or more hours time-in-  service
    (TIS), which  exceeds the  life limit  for this  component. The FAA is
    issuing this AD to prevent reduced or loss of tail rotor control. This
    unsafe condition, if not addressed, could result in reduced control of
    the helicopter.

(f) COMPLIANCE

    Comply  with this  AD within  the compliance  times specified,  unless
    already done.

(g) REQUIRED ACTION

(1) Within 90 days after the  effective date of this AD, review  the mixer
    unit  component log  card or  equivalent  record  to determine  if the
    affected arm assembly is entered with the appropriate 15,000 hours TIS
    life limit.

(2) If the affected arm assembly is not included on the mixer unit compon-
    ent log card or equivalent record, within 90 days after the  effective
    date  of  this  AD, add  the  arm  assembly entry  to  the  mixer unit
    component log card  or equivalent record  and determine the  remaining
    life  of  the  arm  assembly  using  the  Accomplishment Instructions,
    Section 3.A.(3)  of Sikorsky  S-61 Helicopter  Alert Service  Bulletin
    (ASB) 61B40-11, Basic Issue, dated March 2, 2020 (the ASB).

(3) If, based on the review required by paragraphs (g)(1) and (2) of  this
    AD, the arm assembly has accumulated 15,000 or more hours TIS,  before
    further flight, remove the arm assembly from service. If the hours TIS
    for the  affected arm  assembly cannot  be determined,  before further
    flight, remove the affected arm assembly from service.

(4) For arm assemblies that have not accumulated 15,000 or more hours TIS,
    thereafter,  continue  to  determine the  remaining  life  of the  arm
    assembly  and  remove  the   arm  assembly  from  service   before  it
    accumulates 15,000 hours TIS.

(h) CREDIT FOR PREVIOUS ACTIONS

    You may take  credit for adding  the arm assembly  entry to the  mixer
    unit  component  log card  or  equivalent record  and  determining the
    remaining life of the arm  assembly required by paragraphs (g)(1)  and
    (2) of  this AD  if you  performed these  actions before the effective
    date of  this AD  using Sikorsky  S-61 Helicopter  ASB 61B  General-1,
    Revision AA, dated February 24, 2020.

(i) SPECIAL FLIGHT PERMIT

    Special flight  permits, as  described in  Section 21.197  and Section
    21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199),
    are  subject  to the  requirements  of paragraph  (g)(3)  of this  AD.
    Operators who are prohibited from further flight due to exceeding  the
    life  limit  in  paragraph  (g)(3) of  this  AD,  may  only perform  a
    maintenance check or a one-time  ferry flight to a location  where the
    affected arm assembly can be  removed from service. This ferry  flight
    must be performed with only essential flight crew.

(j) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(1) The  Manager, Boston  ACO Branch,  FAA, has  the authority  to approve
    AMOCs for this AD, if requested  using the procedures found in 14  CFR
    39.19. In  accordance with  14 CFR  39.19, send  your request  to your
    principal  inspector or  local Flight  Standards  District  Office, as
    appropriate. If  sending information  directly to  the manager  of the
    certification  office,  send  it  to  the  attention  of  the   person
    identified in paragraph (k) of this AD.

(2) Before  using  any approved  AMOC, notify  your appropriate  principal
    inspector, or lacking a principal inspector, the manager of the  local
    flight standards district office/certificate  holding district office.

(k) RELATED INFORMATION

    For more information about this AD, contact Isabel Saltzman, Aerospace
    Engineer, Boston ACO Branch, FAA, 1200 District Avenue, Burlington, MA
    01803; phone: (781) 238-7649; email: Isabel.l.saltzman@faa.gov.

(l) MATERIAL INCORPORATED BY REFERENCE

(1) The  Director of  the Federal  Register approved  the incorporation by
    reference (IBR) of  the service information  listed in this  paragraph
    under 5 U.S.C. 552(a) and 1 CFR part 51.

(2) You must use this service information as applicable to do the  actions
    required by this AD, unless the AD specifies otherwise.

(i) Sikorsky S-61 Helicopter Alert Service Bulletin 61B40-11, Basic Issue,
    dated March 2, 2020.

(ii) [Reserved]

(3) For  service information  identified in  this AD,  contact your  local
    Sikorsky Field Representative or Sikorsky's Service Engineering  Group
    at  Sikorsky Aircraft  Corporation, Mailstop  K100, 124  Quarry  Road,
    Trumbull, CT 06611;  telephone 1-800-946-4337 (1-800-Winged-S);  email
    wcs_cust_service_eng.gr-sik@lmco.com. Operators may also log on to the
    Sikorsky 360 website at https://www.sikorsky360.com.

(4) You may view this  service information at the FAA, Office  of the Reg-
    ional Counsel,  Southwest Region,  10101 Hillwood  Pkwy., Room 6N-321,
    Fort Worth,  TX 76177.  For information  on the  availability of  this
    material at the FAA, call (817) 222-5110.

(5) You may view this  service information that is  incorporated by refer-
    ence at the National  Archives and Records Administration  (NARA). For
    information  on  the availability  of  this material  at  NARA, email:
    fedreg.legal@nara.gov,  or  go  to:   https://www.archives.gov/federal
    -register/cfr/ibr-locations.html.

Issued on March 1, 2021. Ross Landes, Deputy Director for Regulatory Oper-
ations,  Compliance  &  Airworthiness  Division,  Aircraft   Certification
Service.

FOR FURTHER INFORMATION CONTACT: Isabel L.  Saltzman, Aerospace  Engineer,
Boston ACO Branch, FAA, 1200 District Avenue, Burlington, MA 01803; phone:
(781) 238-7649; email: Isabel.l.saltzman@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration


14 CFR Part 39

[Docket No. FAA-2020-0920; Project Identifier AD-2020-00662-R;
Amendment 39-21462; AD 2021-05-19]
RIN 2120-AA64

Airworthiness Directives; Sikorsky Aircraft and Sikorsky Aircraft
Corporation Helicopters

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
Sikorsky Aircraft Model S-61L, S-61N, S-61NM, and S-61R helicopters and
Sikorsky Aircraft Corporation Model S-61A, S-61D, S-61E, and S-61V
restricted category helicopters. This AD was prompted by the
manufacturer determining that there may be arm assemblies in service
that have accumulated 15,000 or more hours time-in-service (TIS), which
exceeds the service life limit for this component. This AD requires
reviewing the mixer unit component log card or equivalent record and,
depending on the number of hours TIS, calculating the remaining life of
the arm assembly or removing the arm assembly from service. The FAA is
issuing this AD to address the unsafe condition on these products.

DATES: This AD is effective May 7, 2021.

The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of May 7, 2021.

ADDRESSES: For service information identified in this final rule,
contact your local Sikorsky Field Representative or Sikorsky's Service
Engineering Group at Sikorsky Aircraft Corporation, Mailstop K100, 124
Quarry Road, Trumbull, CT 06611; telephone 1-800-946-4337 (1-800-
Winged-S); email wcs_cust_service_eng.gr-sik@lmco.com. Operators may
also log on to the Sikorsky 360 website at https://www.sikorsky360.com.
You may view this service information at the FAA, Office of the
Regional Counsel, Southwest Region, 10101 Hillwood Pkwy., Room 6N-321,
Fort Worth, TX 76177. For information on the availability of this
material at the FAA, call (817) 222-5110. It is also available at
https://www.regulations.gov by searching for and locating Docket No.
FAA-2020-0920.

Examining the AD Docket


You may examine the AD docket at https://www.regulations.gov by
searching for and locating Docket No. FAA-2020-0920; or in person at
Docket Operations between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket contains this final rule, any
comments received, and other information. The address for Docket
Operations is U.S. Department of Transportation, Docket Operations, M-
30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue
SE, Washington, DC 20590.

FOR FURTHER INFORMATION CONTACT: Isabel L. Saltzman, Aerospace
Engineer, Boston ACO Branch, FAA, 1200 District Avenue, Burlington, MA
01803; phone: (781) 238-7649; email: Isabel.l.saltzman@faa.gov.

SUPPLEMENTARY INFORMATION:

Background


The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 by adding an AD that would apply to Sikorsky Aircraft Model
S-61L, S-61N, S-61NM, and S-61R helicopters and Sikorsky Aircraft
Corporation Model S-61A, S-61D, S-61E, and S-61V restricted category
helicopters, with an arm assembly part number S6140-62614-009,
installed. The NPRM published in the Federal Register on October 26,
2020 (85 FR 67692). The FAA learned from Sikorsky Aircraft Corporation
that Sikorsky S-61 Helicopter Alert Service Bulletin (ASB) 61B General-
1, Revision No. Z, dated November 13, 2018, which is applicable to
Sikorsky Model S-61L, S-61N, S-61NM, and S-61R helicopters, failed to
include the life limit of the redesigned arm assembly. As a result,
Sikorsky Aircraft Corporation determined that there may be arm
assemblies in service with 15,000 or more hours TIS, which exceeds the
service life limit for this component. In the NPRM, the FAA proposed to
require reviewing the mixer unit component log card or equivalent
record and, depending on the hours TIS of the arm assembly, calculating
the remaining life of the arm assembly or removing the arm assembly
from service. The proposed actions are intended to prevent an arm
assembly from remaining in service beyond its life limit. This
condition, if not addressed, could result in reduced or loss of tail
rotor control and reduced control of the helicopter.

Discussion of Final Airworthiness Directive


Comments


The FAA received no comments on the NPRM or on the determination of
the costs.

Conclusion


The FAA reviewed the relevant data and determined that air safety
requires adopting this AD as proposed. Accordingly, the FAA is issuing
this AD to address the unsafe condition on these products. Except for
the minor editorial changes of updating the contact information to
obtain service information identified in this final rule and updating
the contact information for the FAA, this AD is adopted as proposed in
the NPRM.

Related Service Information Under 1 CFR Part 51


The FAA reviewed Sikorsky S-61 Helicopter ASB 61B40-11, Basic
Issue, dated March 2, 2020. This service information describes
procedures for a one-time inspection of the mixer unit component log
card to verify the arm assembly life limit and, if the life limit has
been exceeded, to replace the arm assembly for Sikorsky Model S-61L, S-
61N, and S-61NM helicopters.

This service information is reasonably available because the
interested parties have access to it through their normal course of
business or by the means identified in ADDRESSES.

Other Related Service Information


The FAA also reviewed Sikorsky S-61 Helicopter ASB 61B General-1,
Revision AA, dated February 24, 2020. This service information
summarizes and lists parts with mandatory retirement times and
inspections for Sikorsky Model S-61L, S-61N, and S-61NM helicopters.

Differences Between This AD and the Service Information


The ASB is effective only for Sikorsky Aircraft Model S-61L, S-61N,
and S-61NM helicopters. In addition to these helicopters, the
applicability of this AD also includes Sikorsky Aircraft Model S-61R
helicopters and Sikorsky Aircraft Corporation Model S-61A, S-61D, S-
61E, and S-61V restricted category helicopters. The FAA is expanding
the applicability to prevent the installation of arm assemblies that
have exceeded their life limits on helicopters with a similar type
design as those helicopters affected by the ASB.

Costs of Compliance


The FAA estimates that this AD affects 13 helicopters of U.S.
Registry. Labor rates are estimated at $85 per work-hour. Based on
these numbers, the FAA estimates that operators may incur the following
costs in order to comply with this AD.

Reviewing the mixer unit component log or equivalent record takes
about 1 work-hour for an estimated cost of $85 per helicopter and
$1,105 for the U.S. fleet. Adding the arm assembly entry and determine
the remaining life takes about 1 work-hour for an estimated cost of $85
per helicopter and $1,105 for the U.S. fleet. Replacing the arm
assembly takes about 9 work-hours and parts cost about $5,035, for an
estimated cost of $5,800 per arm assembly.

According to the manufacturer, some of the costs of this AD may be
covered under warranty, thereby reducing the cost impact on affected
individuals. The FAA does not control warranty coverage by the
manufacturer; accordingly, the FAA has included all costs in this cost
estimate.

Authority for This Rulemaking


Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.

The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.

Regulatory Findings


This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.

For the reasons discussed above, I certify that this AD:

(1) Is not a "significant regulatory action" under Executive Order 12866,

(2) Will not affect intrastate aviation in Alaska, and

(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39


Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

The Amendment


Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES


1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]


2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive: