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2021-05-05 AIRBUS HELICOPTERS: Amendment 39-21448 Docket No. FAA-2020-1123; Project Identifier MCAI-2020-01294-R.
(a) EFFECTIVE DATE

    This airworthiness directive (AD) is effective April 16, 2021.

(b) AFFECTED ADS

    This  AD  replaces AD  2016-23-05,  Amendment 39-18712  (81  FR 85126,
    November 25, 2016) (AD 2016-23-05).

(c) APPLICABILITY

    This AD applies to Airbus Helicopters Model SA-365N1, AS-365N2, AS 365
    N3, SA-366G1, EC  155B, and EC155B1  helicopters, certificated in  any
    category, all serial numbers.

(d) SUBJECT

    Joint Aircraft System Component (JASC) Code 65, Tail Rotor.

(e) REASON

    This AD was prompted by reports of occurrences of loss of yaw  control
    due to failure  of the tail  gearbox (TGB) control  rod double bearing
    (bearing).  This  AD  was  also  prompted  by  the  determination that
    additional inspections, replacements, and modifications are  necessary
    to address the unsafe condition. The FAA is issuing this AD to address
    damage to the bearing,  which could result in  end play, loss of  tail
    rotor pitch control, and subsequent loss of control of the helicopter.

(f) COMPLIANCE

    Comply  with this  AD within  the compliance  times specified,  unless
    already done.

(g) REQUIREMENTS

    Except  as specified  in paragraph  (h) of  this AD:  Comply with  all
    required actions and compliance times specified in, and in  accordance
    with, European  Aviation Safety  Agency (now  European Union  Aviation
    Safety Agency) (EASA) AD 2017-0125, dated July 21, 2017 (EASA AD  2017
    -0125).

(h) EXCEPTIONS TO EASA AD 2017-0125

(1) Where EASA AD 2017-0125 refers to its effective date, this AD requires
    using the effective date of this AD.

(2) Where EASA AD 2017-0125 refers to June 4, 2011  (the effective date of
    EASA AD 2011-0105), this AD requires using the effective date of  this
    AD.

(3) Where EASA AD 2017-0125 refers to May 25, 2016  (the effective date of
    EASA AD  2016-0197R1), this  AD requires  using the  effective date of
    this AD.

(4) The "Remarks" section of EASA AD 2017-0125 does not apply to this AD.

(5) Where paragraph (2) of EASA AD 2017-0125 requires inspections (checks)
    to be done "in accordance with the instructions of Paragraph 3.B.1  of
    the applicable inspection  ASB," for this  AD, those instructions  are
    for reference only and are  not required for the actions  in paragraph
    (2)  of  EASA  AD  2017-0125.  The  inspections  (checks)  required by
    paragraph  (2)  of  EASA  AD   2017-0125  may  be  performed  by   the
    owner/operator (pilot)  holding at  least a  private pilot certificate
    and must be entered into the aircraft records showing compliance  with
    this AD in accordance with 14  CFR 43.9 (a)(1) through (4) and  14 CFR
    91.417(a)(2)(v). The record must be  maintained as required by 14  CFR
    91.417, 121.380, or 135.439.

(6) Where paragraph (5) of EASA AD 2017-0125  specifies to "accomplish the
    applicable corrective action(s) in accordance with the instructions of
    Paragraph 3.B.1  of the  applicable inspection  ASB," for  this AD,  a
    qualified mechanic must add oil to  the TGB to the "max" level  if the
    oil level is not at  maximum. The instructions are for  reference only
    and are not required for the actions in paragraph (5) of EASA AD  2017
    -0125.

(7) Where EASA AD 2017-0125 refers to flight hours (FH),  this AD requires
    using hours time-in-service.

(8) Where EASA AD 2017-0125 requires action  after the last flight  of the
    day or "ALF," this AD  requires those actions before the  first flight
    of the day.

(9) Where the service information referred  to in EASA AD 2017-0125 speci-
    fies to perform a metallurgical analysis and contact the  manufacturer
    if collected particles are not clearly characterized, this AD does not
    require contacting the manufacturer to determine the  characterization
    of the particles collected.

(10) Although service information referenced  in  EASA AD 2017-0125 speci-
     fies to scrap parts, this AD does not include that requirement.

(11) Although service information referenced  in  EASA AD 2017-0125 speci-
     fies reporting  information to  Airbus Helicopters  and filling  in a
     "particle detection" follow-up sheet, this AD does not include  those
     requirements.

(12) Although service information referenced  in  EASA AD 2017-0125 speci-
     fies returning certain  parts to an  approved workshop, this  AD does
     not include that requirement.

(13) Where paragraph (6) of EASA AD 2017-0125 refers to "any discrepancy,"
     for  this AD,  discrepancies include  the presence  of particles  and
     other conditions such as abrasions, scales, flakes, and splinters.

(i) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(1) The Manager, Strategic Policy Rotorcraft Section, FAA, has the author-
    ity to approve  AMOCs for this  AD, if requested  using the procedures
    found in  14 CFR  39.19. In  accordance with  14 CFR  39.19, send your
    request to your principal inspector or local Flight Standards District
    Office, as appropriate. If sending information directly to the manager
    of  the  Strategic Policy  Rotorcraft  Section, send  it  to: Manager,
    Strategic Policy Rotorcraft Section,  FAA, 10101 Hillwood Pkwy.,  Fort
    Worth, TX  76177; telephone  817-222-5110. Information  may be emailed
    to: 9-ASW-FTW-AMOC-Requests@faa.gov.

(2) Before using any approved AMOC,  notify your appropriate principal in-
    spector, or lacking  a principal inspector,  the manager of  the local
    flight standards district office/certificate holding district office.

(j) RELATED INFORMATION

    For more information about this AD,  contact Kathleen Arrigotti, Avia-
    tion Safety Engineer, Large Aircraft Section, International Validation
    Branch, FAA, 2200 South 216th St., Des Moines, WA 98198; telephone and
    fax 206-231-3218; email kathleen.arrigotti@faa.gov.

(k) MATERIAL INCORPORATED BY REFERENCE

(1) The Director of the Federal Register  approved  the  incorporation  by
    reference (IBR) of  the service information  listed in this  paragraph
    under 5 U.S.C. 552(a) and 1 CFR part 51.

(2) You must use  this service information as applicable to do the actions
    required by this AD, unless this AD specifies otherwise.

(i) European Aviation Safety Agency (EASA)  AD 2017-0125,  dated  July 21,
    2017.

(ii) [Reserved].

(3) For EASA AD 2017-0125, contact the EASA, Konrad-Adenauer-Ufer 3, 50668
    Cologne, Germany; telephone +49 221 8999 000; email ADs@easa.europa.eu
    internet www.easa.europa.eu. You may find this EASA AD on the EASA web
    site at https://ad.easa.europa.eu.

(4) You may view  this  service  information  at  the  FAA,  Office of the
    Regional Counsel, Southwest Region, 10101 Hillwood Pkwy., Room 6N-321,
    Fort Worth,  TX 76177.  For information  on the  availability of  this
    material at the FAA, call 817-222-5110. This material may be found  in
    the  AD  docket  on  the  internet  at  https://www.regulations.gov by
    searching for and locating Docket No. FAA-2020-1123.

(5) You may view this material that is incorporated  by  reference  at the
    National Archives and  Records Administration (NARA).  For information
    on   the    availability   of    this   material    at   NARA,   email
    fedreg.legal@nara.gov,  or  go  to:  https://www.archives.gov/federal-
    register/cfr/ibr-locations.html.

Issued  on  February  17,  2021.  Lance  T  Gant,  Director,  Compliance &
Airworthiness Division, Aircraft Certification Service.

FOR FURTHER INFORMATION CONTACT: Kathleen Arrigotti, Aviation Safety Engi-
neer, Large Aircraft Section,  International Validation Branch,  FAA, 2200
South 216th St., Des Moines, WA 98198;  telephone and fax 206-231-3218; e-
mail kathleen.arrigotti@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration


14 CFR Part 39

[Docket No. FAA-2020-1123; Project Identifier MCAI-2020-01294-R;
Amendment 39-21448; AD 2021-05-05]
RIN 2120-AA64

Airworthiness Directives; Airbus Helicopters

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2016-23-
05, which applied to certain Airbus Helicopters Model SA-365N1, AS-
365N2, AS 365 N3, SA-366G1, EC 155B, and EC155B1 helicopters. AD 2016-
23-05 required repetitive checks of the oil level of the tail rotor
gearbox and, if necessary, filling the oil to the maximum level; and
replacement of a certain control rod double bearing (bearing) with a
new bearing. This AD retains the requirements of AD 2016-23-05 and also
requires modifying the helicopter by replacing the tail gearbox (TGB)
control shaft guide bushes; repetitive inspections of the TGB magnetic
plug and corrective actions if necessary; repetitive replacements of
the bearing; and modifying the helicopter by replacing the TGB; as
specified in a European Aviation Safety Agency (now European Union
Aviation Safety Agency) (EASA) AD, which is incorporated by reference.
This AD also adds helicopters to the applicability. This AD was
prompted by reports of occurrences of loss of yaw control due to
failure of the TGB bearing. The FAA is issuing this AD to address the
unsafe condition on these products.

DATES: This AD is effective April 16, 2021.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of April 16,
2021.

ADDRESSES: For material incorporated by reference (IBR) in this AD,
contact the EASA, Konrad-Adenauer-Ufer 3, 50668 Cologne, Germany;
telephone +49 221 8999 000; email ADs@easa.europa.eu; internet
www.easa.europa.eu. You may find this material on the EASA website at
https://ad.easa.europa.eu. You may view this material at the FAA,
Office of the Regional Counsel, Southwest Region, 10101 Hillwood Pkwy.,
Room 6N-321, Fort Worth, TX 76177. For information on the availability
of this material at the FAA, call 817-222-5110. It is also available in
the AD docket on the internet at https://www.regulations.gov by
searching for and locating Docket No. FAA-2020-1123.

Examining the AD Docket

You may examine the AD docket on the internet at https://www.regulations.
gov by searching for and locating Docket No. FAA-2020-
1123; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, any comments received, and other information. The
address for Docket Operations is U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue SE, Washington, DC 20590.

FOR FURTHER INFORMATION CONTACT: Kathleen Arrigotti, Aviation Safety
Engineer, Large Aircraft Section, International Validation Branch, FAA,
2200 South 216th St., Des Moines, WA 98198; telephone and fax 206-231-
3218; email kathleen.arrigotti@faa.gov.

SUPPLEMENTARY INFORMATION:

Discussion

The EASA, which is the Technical Agent for the Member States of the
European Union, has issued EASA AD 2017-0125, dated July 21, 2017 (EASA
AD 2017-0125) (also referred to as the Mandatory Continuing
Airworthiness Information, or the MCAI), to correct an unsafe condition
for all Airbus Helicopters Model SA 365 N1, AS 365 N2, AS 365 N3, SA
366 G1, EC 155 B, and EC 155 B1 helicopters. EASA AD 2017-0125
supersedes EASA AD 2017-0007, dated January 13, 2017, which superseded
EASA AD 2016-0097R1, dated May 25, 2016 (which corresponds to FAA AD
2016-23-05). EASA AD 2017-0125 adds helicopters to the applicability,
adds repetitive inspections of the magnetic plug after bearing
replacement, requires the use of the revised Airbus Helicopters Alert
Service Bulletin (ASB) instructions, and requires replacement of the
TGB with a modified unit, which terminates the repetitive inspections.
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to supersede AD 2016-23-05, Amendment 39-18712 (81 FR
85126, November 25, 2016) (AD 2016-23-05). AD 2016-23-05 applied to
certain Airbus Helicopters Model SA-365N1, AS-365N2, AS 365 N3, SA-
366G1, EC 155B, and EC155B1 helicopters. The NPRM published in the
Federal Register on December 14, 2020 (85 FR 80689). The NPRM was
prompted by a determination that additional inspections, replacements,
and modifications are necessary to address the unsafe condition. The
NPRM proposed to retain the requirements of AD 2016-23-05 and also
require modifying the helicopter by replacing the TGB control shaft
guide bushes; repetitive inspections of the TGB magnetic plug and
corrective actions if necessary; repetitive replacements of the
bearing; and modifying the helicopter by replacing the TGB; as
specified in an EASA AD. The NPRM also proposed to add helicopters to
the applicability.

The FAA is issuing this AD to address damage to the bearing, which
could result in end play, loss of tail rotor pitch control, and
subsequent loss of control of the helicopter. See the MCAI for
additional background information.

Comments

The FAA gave the public the opportunity to participate in
developing this final rule. The FAA received no comments on the NPRM or
on the determination of the cost to the public.

Update to the Costs of Compliance

The FAA has updated the costs for the new required actions and on-
condition actions based on data received since the NPRM was issued.

Conclusion

The FAA reviewed the relevant data and determined that air safety
and the public interest require adopting this final rule as proposed,
except for minor editorial changes. The FAA has determined that these
minor changes:
Are consistent with the intent that was proposed in the
NPRM for addressing the unsafe condition; and
Do not add any additional burden upon the public than was
already proposed in the NPRM.

Related Service Information Under 1 CFR Part 51

EASA AD 2017-0125 describes procedures for modifying the helicopter
by replacing TGB control shaft guide bushes, repetitive inspections
(checks) of the oil level of the tail rotor gearbox and, if necessary,
filling the oil to the maximum level, repetitive inspections of the TGB
magnetic plug for the presence of particles and corrective actions if
necessary (corrective actions include removing the TGB, complying with
certain work cards to address particles and other conditions such as
abrasions, scales, flakes, and splinters, and replacing the bearing),
repetitive replacements of the bearing; and modifying the helicopter by
replacing the TGB.
This material is reasonably available because the interested
parties have access to it through their normal course of business or by
the means identified in the ADDRESSES section.

Explanation of Retained Requirements

Although this AD does not explicitly restate the requirements of AD
2016-23-05, this AD retains certain requirements of AD 2016-23-05.
Those requirements are referenced in paragraphs (2) and (5) of EASA AD
2017-0125, which, in turn, is referenced in paragraph (g) of this AD.

Costs of Compliance

The FAA estimates that this AD affects 52 helicopters of U.S.
registry. The FAA estimates the following costs to comply with this AD:

Estimated Costs for Required Actions

Action Labor cost Parts cost Cost per product Cost on U.S. operators
Retained actions from AD 2016-23-05 17 work-hours x $85 per hour = $1,445 $1,125 $2,570 $133,640
New actions 71 work-hours x $85 per hour = $6,035 Up to $155,300 Up to $161,335 Up to $8,389,420

Estimated Costs for Optional Actions

Labor cost Parts cost Cost per product
Up to 8 work-hours x $85 per hour = $680 $0 $680

Estimated Costs of On-Condition Actions

Labor cost Parts cost Cost per product
Up to 4 work-hours x $85 per hour = $340 Up to $1,395 Up to $1,735

According to the manufacturer, some or all of the costs of this AD
may be covered under warranty, thereby reducing the cost impact on
affected operators. The FAA does not control warranty coverage for
affected operators. As a result, the FAA has included all known costs
in this cost estimate.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.

Regulatory Findings

This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES


1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD)
2016-23-05, Amendment 39-18712 (81 FR 85126, November 25, 2016), and
adding the following new AD: