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2020-16-06 AVIAT AIRCRAFT INC.: Amendment 39-21190; Docket No. FAA-2020-0715; Project Identifier AD-2020-00484-A.
(a) EFFECTIVE DATE

    This AD is effective September 1, 2020.

(b) AFFECTED ADS

    None.

(c) APPLICABILITY

    This AD applies to Aviat Aircraft Inc.,  Models A-1, A-1A, A-1B, A-1C-
    180, and A-1C-200 airplanes,  all serial numbers,  certificated in any
    category.

(d) SUBJECT

    Joint Aircraft System Component (JASC)/Air Transport Association (ATA)
    of America Code 5510, Horizontal Stabilizer Structure.

(e) UNSAFE CONDITION

    This AD was prompted  by  reports  of  complete failure of the forward
    horizontal stabilizer support assembly  due to fatigue in  combination
    with complete failure of  the rear horizontal stabilizer  support tube
    due to fatigue. The FAA is issuing this AD to prevent cracking of  the
    forward and rear  inboard supports, which  could result in  failure of
    the stabilizer  supports, detachment  of the  stabilizer, and  loss of
    airplane control.

(f) COMPLIANCE

    Comply with this AD within the compliance times specified,  unless al-
    ready done.

(g) INSPECTION AND REPAIR

    For airplanes with 400  or  more hours time-in-service (TIS),  do  the
    following  inspection  within  30 days  after  September 1, 2020  (the
    effective date of this AD) or  within 20 hours TIS  after September 1,
    2020 (the  effective date  of this  AD), whichever  occurs first.  For
    airplanes with less than 400  hours TIS, do the following  inspections
    within 30 days after accumulating 400 hours TIS or within 20 hours TIS
    after accumulating 400  hours TIS, whichever  occurs first. After  the
    initial inspection, repeat the inspections at intervals not to  exceed
    12 months or 100 hours TIS, whichever occurs first.

(1) Below and just aft  of the horizontal stabilizer leading edge,  remove
    each inspection hole cover if installed, or cut out the inside of each
    inspection ring if not cut out, on both sides of the fuselage. You  do
    not need to remove the stabilizer support assembly. Locate the forward
    horizontal stabilizer support assembly. Using a light and a mirror  or
    a borescope, inspect the stabilizer support assembly for cracks in the
    large tube portion  of the assembly.  Pay particular attention  to the
    toe of the  welded bushings where  the stabilizer support  assembly is
    bolted to the fuselage frame.

(i) If no cracks are found,  install  inspection hole cover,  part  number
    (P/N) 61659 and mounting screws, P/N 59146.

(ii) If any cracks are found, before further flight, replace the stabiliz-
     er support assembly  with  the  same part-numbered part,  either  P/N
     35086-501 or P/N 38086-501 as applicable.  Replace both  self-locking
     nuts with self-locking nuts that have zero hours TIS.  Replacing  the
     forward stabilizer support assembly  requires removal and reinstalla-
     tion of  other horizontal stabilizer components.  Replace  all  self-
     locking nuts with self-locking nuts that have zero hours TIS upon re-
     installation of these components.

(2) Inspect  the  rear  horizontal stabilizer support tube weld joints for
    corrosion and damage in accordance  with the Instructions,  steps 1.a.
    and 1.b., of Aviat Aircraft Inc. Service Bulletin No. 28,  Revision A,
    dated April 2, 2015.  If there is any corrosion or damage  on  a  weld
    joint, before further flight,  repair the weld joint and install a re-
    pair tube inside the stabilizer support tube as depicted in the figure
    on page 3 of Aviat Aircraft Inc. Service Bulletin No. 28,  Revision A,
    dated April 2, 2015.  Repairing the rear horizontal stabilizer support
    tube requires removal and reinstallation of other horizontal stabiliz-
    er components.  Replace all  self-locking nuts  with self-locking nuts
    that have zero hours TIS upon reinstallation of these components.

(h) REPORTING REQUIREMENT

    If a crack is found during any inspection required by paragraph (g) of
    this AD,  within 10 days,  report the following information to the FAA
    at the address listed in paragraph (l) of this AD:

(1) Aircraft Make and Model

(2) Aircraft N-number

(3) Aircraft Serial Number

(4) Total hours TIS

(5) Total takeoff and landing cycles (if known)

(6) Aircraft used for Tow operations? Yes or No

(7) If the Aircraft is used for Tow operations, report heaviest Glider Max
    Gross takeoff weight or banner maximum weight.

(8) Describe the crack location(s)  and report the length  of the crack(s)
    in the forward horizontal stabilizer support assembly, rear horizontal
    stabilizer support tube, or both.

(i) SPECIAL FLIGHT PERMIT

    In accordance with 14 CFR 39.23,special flight permits are prohibited.

(j) PAPERWORK REDUCTION ACT BURDEN STATEMENT

    A federal agency may not conduct or sponsor,  and a person  is not re-
    quired to respond to, nor shall  a person be subject to a  penalty for
    failure to  comply with  a collection  of information  subject to  the
    requirements of the Paperwork Reduction Act unless that collection  of
    information displays  a currently  valid OMB  Control Number.  The OMB
    Control Number  for this  information collection  is 2120-0056. Public
    reporting  for  this  collection of  information  is  estimated to  be
    approximately .5 hour per  response, including the time  for reviewing
    instructions,   searching   existing  data   sources,   gathering  and
    maintaining the data needed,  completing and reviewing the  collection
    of information. All  responses to this  collection of information  are
    mandatory. Send comments regarding  this burden estimate or  any other
    aspect of  this collection  of information,  including suggestions for
    reducing  this burden  to: Information  Collection Clearance  Officer,
    Federal Aviation Administration,  10101 Hillwood Parkway,  Fort Worth,
    TX 76177-1524.

(k) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(1) The Manager,  Denver  ACO  Branch,  FAA,  has the authority to approve
    AMOCs for this AD, if requested  using the procedures found in 14  CFR
    39.19. In  accordance with  14 CFR  39.19, send  your request  to your
    principal  inspector  or  local Flight  Standards District  Office, as
    appropriate. If  sending information  directly to  the manager  of the
    certification  office,  send  it  to  the  attention  of  the   person
    identified in paragraph (l) of this AD.

(2) Before using any approved AMOC,  notify your appropriate principal in-
    spector,  or  lacking a principal inspector,  the manager of the local
    flight standards district office/certificate holding district office.

(l) RELATED INFORMATION

    For more information about this AD,  contact Mark Dalrymple, Aerospace
    Engineer,  Denver ACO Branch,  FAA,  26805 E. 68th Avenue,  Denver, CO
    80249; phone: (303) 342-1090; email: mark.dalrymple@faa.gov.

(m) MATERIAL INCORPORATED BY REFERENCE

(1) The Director of the Federal Register  approved  the  incorporation  by
    reference of the service information listed  in this paragraph under 5
    U.S.C. 552(a) and 1 CFR part 51.

(2) You must use  this service information as applicable to do the actions
    required by this AD, unless the AD specifies otherwise.

(i) Aviat Aircraft Inc. Service Bulletin No. 28,  Revision A,  dated April
    2, 2015.

(ii) [Reserved]

(3) For Aviat Aircraft Inc. service information  identified  in  this  AD,
    contact Aviat Aircraft Inc.,  Al Humbert, 672 South Washington Street,
    Afton, WY 83110,  United States;  phone: (307) 885-3151;  email: dmir@
    aviataircraft.com; internet: https://aviataircraft.com.

(4) You may view this service information at FAA,  Airworthiness  Products
    Section, Operational Safety Branch,  901 Locust, Kansas City, Missouri
    64106. For information on the availability of this material at the FAA
    call 816-329-4148.

(5) You  may  view  this  service  information  that  is  incorporated  by
    reference at the National Archives and Records Administration  (NARA).
    For information on the availability of this material  at  NARA, email:
    fedreg.legal@nara.gov,  or  go  to:  https://www.archives.gov/federal-
    register/cfr/ibr-locations.html.

Issued on July 28, 2020.  Lance T. Gant, Director, Compliance & Airworthi-
ness Division, Aircraft Certification Service.

FOR FURTHER INFORMATION CONTACT: Mark Dalrymple,  Aerospace Engineer, Den-
ver ACO Branch, FAA,  26805 E. 68th Avenue, Denver, CO 80249; phone: (303)
342-1090; email: mark.dalrymple@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2020-0715; Project Identifier AD-2020-00484-A;
Amendment 39-21190; AD 2020-16-06]
RIN 2120-AA64

Airworthiness Directives; Aviat Aircraft Inc.

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule; request for comments.

-----------------------------------------------------------------------

SUMMARY: The FAA is adopting a new airworthiness directive (AD) for all
Aviat Aircraft Inc. Models A-1, A-1A, A-1B, A-1C-180, and A-1C-200
airplanes.
This AD requires repetitive inspections of the forward horizontal
stabilizer support assembly and the rear horizontal stabilizer support
tube and reporting information to the FAA. This AD was prompted by
field reports of complete failure of both the forward support assembly
and the rear support tube due to fatigue. The FAA is issuing this AD to
address the unsafe condition on these products.

DATES: This AD is effective September 1, 2020.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of September 1,
2020.
The FAA must receive comments on this AD by October 1, 2020.

ADDRESSES: You may send comments, using the procedures found in 14 CFR
11.43 and 11.45, by any of the following methods:
Federal eRulemaking Portal: Go to https://www.regulations.gov.
Follow the instructions for submitting comments.
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the
instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
For service information identified in this final rule, contact
Aviat Aircraft Inc., Al Humbert, 672 South Washington Street, Afton,
WY, 83110, United States; phone: (307) 885-3151; email:
dmir@aviataircraft.com; internet: https://aviataircraft.com. You may
view this service information at the FAA, Airworthiness Products
Section, Operational Safety Branch, 901 Locust, Kansas City, Missouri
64106. For information on the availability of this material at the FAA,
call (816) 329-4148. It is also available on the internet at https://www.
regulations.gov by searching for and locating Docket No. FAA-2020-0715.

Examining the AD Docket

You may examine the AD docket on the internet at https://www.regulations.gov
by searching for and locating Docket No. FAA-2020-
0715; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, any comments received, and other information. The
street address for the Docket Operations is listed above. Comments will
be available in the AD docket shortly after receipt.

FOR FURTHER INFORMATION CONTACT: Mark Dalrymple, Aerospace Engineer,
Denver ACO Branch, FAA, 26805 E. 68th Avenue, Denver, CO 80249; phone:
(303) 342-1090; email: mark.dalrymple@faa.gov.

SUPPLEMENTARY INFORMATION:

Discussion

The FAA received three field reports from Aviat Aircraft Inc. of
complete failure of the rear horizontal stabilizer inboard support
tube. The first incident, discovered during a scheduled inspection,
occurred in 2005, and the second incident, discovered while the
airplane was being re-skinned, occurred in 2009. The third incident was
discovered during a pre-flight inspection in 2012 and included a
complete failure of the forward horizontal stabilizer inboard support
assembly. Failure analysis of both parts from the 2012 incident
concluded they failed due to fatigue. In addition to these complete
failures of the rear support tube, the FAA received two field reports
from Aviat Aircraft Inc. of cracks in the rear support tube, discovered
during inspections, in 2005 and 2013. Aviat Aircraft Inc. subsequently
issued Service Bulletin No. 28, Revision A, dated April 2, 2015, which
requires a one-time inspection of the rear stabilizer inboard support
tube in response to the multiple reports of failures and cracks.
In addition to the 2012 incident, which involved a failure of both
supports, the FAA received two other field reports from Aviat Aircraft
Inc. of complete failure of the forward horizontal stabilizer inboard
support assembly, one in 2000 and one in 2019. In the first incident,
the failure occurred during ground handling after flight. In the second
incident the failure was discovered while the aircraft was being placed
in a hanger.
Failure of either the forward or rear support transfers loads to
the other support, increasing the likelihood that both could fail. This
condition, if not addressed, could result in stabilizer departure and
loss of airplane control.

Related Service Information Under 1 CFR Part 51

The FAA reviewed Aviat Aircraft Inc. Service Bulletin No. 28,
Revision A, dated April 2, 2015 (Aviat SB No. 28, Revision A). This
service information contains procedures for inspecting and repairing
the rear stabilizer support tube. This service information is
reasonably available because the interested parties have access to it
through their normal course of business or by the means identified in
the ADDRESSES section.

FAA's Determination

The FAA is issuing this AD because it evaluated all the relevant
information and determined the unsafe condition described previously is
likely to exist or develop in other products of the same type design.

AD Requirements

This AD requires inspection for cracks and replacement if necessary
of the forward horizontal stabilizer support assembly. This AD also
requires inspecting the rear horizontal stabilizer support tube for
corrosion and damage and repair if necessary. This AD also requires
reporting the inspection results to the FAA.

FAA's Justification and Determination of the Effective Date

An unsafe condition exists that requires the immediate adoption of
this AD without providing an opportunity for public comments prior to
adoption. The FAA has found that the risk to the flying public
justifies waiving notice and comment prior to adoption of this rule
because FAA risk assessment indicates there is an unacceptable short-
term risk of developing fatigue cracks through 25 percent of the cross
sectional area of the rear support tube on airplanes that have engaged
in tow operations. In addition, further FAA risk assessment indicates
there is an unacceptable short-term risk of developing fatigue cracks
through 25 percent of the cross sectional area of the forward support assembly
on all airplanes. In the majority of known incidents at either location,
the support failed completely. Failure of either the forward or rear
support transfers loads to the other support, increasing the likelihood
that both could fail, which has occurred in one known incident. A
combined failure of both the forward and rear supports could result in
stabilizer departure and loss of airplane control. Therefore, the FAA
finds good cause that notice and opportunity for prior public comment
are impracticable. In addition, for the reasons stated above, the FAA
finds that good cause exists for making this amendment effective in
less than 30 days.

Comments Invited

This AD is a final rule that involves requirements affecting flight
safety and was not preceded by notice and an opportunity for public
comment. However, we invite you to send any written data, views, or
arguments about this final rule. Send your comments to an address
listed under the ADDRESSES section. Include ``Docket No.FAA-2020-0715;
Product Identifier AD-2020-00484-A'' at the beginning of your comments.
The FAA will consider all comments received by the closing date and may
amend this proposed AD because of those comments.
Except for Confidential Business Information (CBI) as described in
the following paragraph, and other information as described in 14 CFR
11.35, the FAA will post all comments received, without change, to
https://www.regulations.gov, including any personal information you
provide. The FAA will also post a report summarizing each substantive
verbal contact we receive about this final rule.

Confidential Business Information

CBI is commercial or financial information that is both customarily
and actually treated as private by its owner. Under the Freedom of
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public
disclosure. If your comments responsive to this AD contain commercial
or financial information that is customarily treated as private, that
you actually treat as private, and that is relevant or responsive to
this AD, it is important that you clearly designate the submitted
comments as CBI. Please mark each page of your submission containing
CBI as ``PROPIN.'' The FAA will treat such marked submissions as
confidential under the FOIA, and they will not be placed in the public
docket of this AD. Submissions containing CBI should be sent to Mark
Dalrymple, Aerospace Engineer, Denver ACO Branch, FAA, 26805 E. 68th
Avenue, Denver, CO 80249. Any commentary that the FAA receives which is
not specifically designated as CBI will be placed in the public docket
for this rulemaking.
The FAA will post all comments received, without change, to https://www.
regulations.gov, including any personal information you provide.
The FAA will also post a report summarizing each substantive verbal
contact we receive about this AD.

Differences Between This AD and the Service Information

The service information only applies to certain serial numbers of
the airplane models identified in this AD, while this AD applies to all
serial numbers of Aviat Aircraft Inc. Model A-1, A-1A, A-1B, A-1C-180,
and A-1C-200 airplanes. The service information only requires
inspecting the rear stabilizer support tube, while this AD requires
inspecting the forward stabilizer support assembly in addition to the
rear stabilizer support tube. The service information only requires a
one-time inspection, while this AD requires both initial and repetitive
inspections.

Costs of Compliance

The FAA estimates that this AD affects 941 airplanes of U.S.
registry.
The FAA estimates the following costs to comply with this AD:

Estimated Costs

Action
Labor cost
Parts cost
Cost per product
Cost on U.S. operators
Inspect forward horizontal stabilizer inboard support assembly for cracks. 1 work-hour x $85.00 per hour = $85.00
$25.00
$110.00
$103,510.00
Inspect rear horizontal stabilizer inboard support tube weld joints for corrosion and damage. 0.5 work-hour x $85.00 per hour = $42.50
0.00
42.50
39,992.50

The FAA estimates the following costs to do any necessary repairs
or replacements that would be required based on the results of the
inspection. The FAA has no way of determining the number of airplanes
that might need these replacements:

On-Condition Costs

Action
Labor cost
Parts cost
Cost per product
Replace forward horizontal stabilizer support tube. 2 work-hours x $85.00 per hour = $170.00
$296.00
$466.00
Repair rear horizontal stabilizer support tube weld joints and install new support tube insert. 4.5 work-hours x $85.00 per hour = $382.50
163.00
545.50
Report if cracks are found. 0.5 work-hour x $85.00 per hour = $42.50
0.00
42.50

Paperwork Reduction Act

A federal agency may not conduct or sponsor, and a person is not
required to respond to, nor shall a person be subject to a penalty for
failure to comply with a collection of information subject to the
requirements of the Paperwork Reduction Act unless that collection of
information displays a currently valid OMB Control Number. The OMB
Control Number for this information collection is 2120-0056. Public
reporting for this collection of information is estimated to be
approximately .5 hour per response, including the time for reviewing
instructions, searching existing data sources, gathering and
maintaining the data needed, completing and reviewing the collection of
information. All responses to this collection of information are mandatory. Send
comments regarding this burden estimate or any other aspect of this
collection of information, including suggestions for reducing this
burden to: Information Collection Clearance Officer, Federal Aviation
Administration, 10101 Hillwood Parkway, Fort Worth, TX 76177-1524.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.

Regulatory Flexibility Act

The requirements of the Regulatory Flexibility Act (RFA) do not
apply when an agency finds good cause pursuant to 5 U.S.C. 553 to adopt
a rule without prior notice and comment. Because FAA has determined
that it has good cause to adopt this rule without notice and comment,
RFA analysis is not required.

Regulatory Findings

This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866, and
(2) Will not affect intrastate aviation in Alaska.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):