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2020-12-08 |
EMBRAER S.A. (TYPE CERTIFICATE PREVIOUSLY HELD BY EMPRESA
BRASILEIRA DE AERONAUTICA S.A.): Amendment 39-21143; Docket No. FAA-2020-0466; Project Identifier MCAI-2020-00504-A |
(a) EFFECTIVE DATE This AD is effective July 1, 2020. (b) AFFECTED ADS This AD replaces AD 2011-20-01, Amendment 39-16810 (76 FR 59240, September 26, 2011). (c) APPLICABILITY This AD applies to Embraer S.A. (type certificate previously held by Empresa Brasileira de Aeronautica S.A.) Model EMB-505 airplanes, all serial numbers, certificated in any category. (d) SUBJECT Joint Aircraft System Component (JASC) Code 5520, ELEVATOR STRUCTURE; 5540, RUDDER STRUCTURE; 5751, AILERONS. (e) UNSAFE CONDITION This AD was prompted by reports of corrosion in the mass-balance weights of the flight control surfaces and a determination that new airworthiness limitations are necessary. The FAA is issuing this AD to address corrosion in the mass-balance weights of the flight control surfaces. The unsafe condition, if not addressed, could result in loss of mass or the detachment of the mass-balance weights, resulting in an unbalanced control surface, which could lead to flutter and loss of airplane control. (f) COMPLIANCE Comply with this AD within the compliance times specified, unless al- ready done. (g) COMPLIANCE TIMES FOR THE ACTIONS REQUIRED BY PARAGRAPH (H) OF THIS AD For airplanes with a serial number listed in Embraer Alert Service Bulletin SB505-55-A004, Revision 5, dated December 12, 2019 ("SB505-55 -A004R5"): At the applicable compliance time specified in paragraph (g)(1), (2), or (3) of this AD, accomplish the actions required by paragraph (h) of this AD. (1) For airplanes with a serial number listed in Group 1 of Embraer Alert SB505-55-A004R5: Within 3 calendar days or 5 hours time-in-service (TIS), whichever occurs first, after July 1, 2020 (the effective date of this AD). (2) For airplanes with a serial number listed in Group 3 of SB505-55- A004R5: Within 30 calendar days or 50 hours TIS, whichever occurs first, after July 1, 2020 (the effective date of this AD). (3) For airplanes with a serial number listed in Group 2 of SB505-55- A004R5: Within 60 calendar days or 100 hours TIS, whichever occurs first, after July 1, 2020 (the effective date of this AD). (h) REQUIRED ACTIONS For airplanes with a serial number listed in SB505-55-A004R5, at the applicable time specified in paragraph (g) of this AD: Do the inspections identified in paragraphs (h)(1) through (6) of this AD and, before further flight, install or replace the mass-balance, as applicable, and replace the attachment parts, in accordance with Parts I through VI and Part VIII, as applicable, of the Accomplishment Instructions of SB505-55-A004R5, except where SB505-55-A004R5 tells you to submit information to Embraer, instead you must comply with paragraph (k) of this AD. (1) Do an inspection of the elevator horn mass-balance weights and attach- ments parts for corrosion and fragmentation, and weigh each mass- balance. (2) Do an inspection of the elevator internal mass-balance weights and attachments parts for corrosion and fragmentation and, weigh each mass-balance. You must remove and weigh the mass-balance weight even if there is no sign of corrosion or material fragmentation. (3) Do an inspection of the elevator adjustable mass-balance weights and attachments parts for corrosion and fragmentation, and weigh each mass -balance. (4) Do an inspection of the aileron mass-balance weights and attachments parts for corrosion and fragmentation and, weigh each mass-balance. You must remove and weigh the mass-balance weight even if there is no sign of corrosion or material fragmentation. (5) Do an inspection of the rudder adjustable mass-balance weights and attachments parts for corrosion and fragmentation, and weigh each mass -balance. (6) Do an inspection of the rudder internal mass-balance weights and attachments parts for corrosion and fragmentation and, weigh each mass -balance. You must remove and weigh the mass-balance weight even if there is no sign of corrosion or material fragmentation. (i) REVISION OF THE AIRWORTHINESS LIMITATIONS SECTION Within 10 days after July 1, 2020 (the effective date of this AD), re- vise the airworthiness limitations section (ALS) of the existing maintenance manual or instructions for continued airworthiness to add the information in Table 1 to paragraph (i) of this AD and the initial compliance time information in Table 2 to paragraph (i) of this AD. TABLE 1 TO PARAGRAPH (I) – NEW AIRWORTHINESS LIMITATIONS ______________________________________________________________________ MAINTENANCE INSPECTION INSPECTION REQUIREMENT TYPE TITLE INTERVAL ______________________________________________________________________ 55-20-04-001 General visual Internal GVI of 60 Months inspection (GVI) Elevator Mass- (MO) Balance Weight and Attachments 55-20-04-002 Special detailed SDI (Borescope 60 MO inspection (SDI) Method) of Elevator Mass-Balance Weight and Attachments 55-40-04-002 GVI Internal GVI of 60 MO Rudder Adjustable Mass-Balance Weight and Attachments 55-40-04-003 SDI SDI (Borescope 60 MO Method) of Rudder Fixed Mass-Balance Weight and Attachments 57-60-00-001 Detailed visual External DET of 60 MO inspection (DET) the Aileron ______________________________________________________________________ TABLE 2 TO PARAGRAPH (I) – INITIAL COMPLIANCE TIME FOR THE INSPECTIONS LISTED IN TABLE 1 TO PARAGRAPH (I) OF THIS AD ______________________________________________________________________ AGE OF AIRPLANE ON THE INITIAL COMPLIANCE TIME EFFECTIVE DATE OF THIS AD FOR EACH INSPECTION ______________________________________________________________________ Less than 48 MO since the date Within 60 MO after the date of issuance of the original of issuance of the original airworthiness certificate or the airworthiness certificate or original export certificate of the original export certificate airworthiness of airworthiness Between 48 MO and 72 MO since Within 12 MO after the effec- the date of issuance of the tive date of this AD, or with- original airworthiness in 72 MO after the date of certificate or the original issuance of the original air- export certificate of worthiness certificate or the airworthiness original export certificate of airworthiness, whichever occurs first More than 72 MO since the date Within 30 days after the effec- of issuance of the original tive date of this AD airworthiness certificate or the original export certificate of airworthiness ______________________________________________________________________ (j) NO ALTERNATIVE ACTIONS OR INTERVALS After the ALS has been revised as required by paragraph (i) of this AD, no alternative inspection intervals may be approved, except as provided in paragraph (n)(1) of this AD. (k) REPORTING For airplanes with a serial number listed in SB505-55-A004R5, at the applicable time specified in paragraph (k)(1) or (2) of this AD: For any inspection required by paragraph (h) of this AD, report findings to Embraer via email to contact.center@embraer.com. The report must include information specified in Appendix 1 of SB505-55-A004R5. (1) If the inspection was done on or after July 1, 2020 (the effective date of this AD): Submit the report within 96 hours after the inspec- tion. (2) If the inspection was done before July 1, 2020 (the effective date of this AD): Submit the report within 5 days after July 1, 2020 (the effective date of this AD). (l) CREDIT FOR PREVIOUS ACTIONS This paragraph provides credit for the actions required by paragraph (h) or (i) of this AD, if you performed those actions before July 1, 2020 (the effective date of this AD) using the service information specified in paragraphs (l)(1), (2), or (3) of this AD. (1) Embraer Alert Service Bulletin SB505-55-A004 Revision 2 dated November 6, 2019. (2) Embraer Alert Service Bulletin SB505-55-A004 Revision 3 dated November 13, 2019. (3) Embraer Alert Service Bulletin SB505-55-A004 Revision 4 dated November 21, 2019. (m) PAPERWORK REDUCTION ACT BURDEN STATEMENT A federal agency may not conduct or sponsor, and a person is not re- quired to respond to, nor shall a person be subject to a penalty for failure to comply with a collection of information subject to the requirements of the Paperwork Reduction Act unless that collection of information displays a currently valid OMB Control Number. The OMB Control Number for this information collection is 2120-0056. Public reporting for this collection of information is estimated to be approximately 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, completing and reviewing the collection of information. All responses to this collection of information are mandatory. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden to: Information Collection Clearance Officer, Federal Aviation Administration, 10101 Hillwood Parkway, Fort Worth, TX 76177-1524. (n) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS) (1) The Manager, Small Airplane Standards Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. Send information to ATTN: Jim Rutherford, Aerospace Engineer, Small Airplane Standards Branch, FAA, 901 Locust, Room 301, Kansas City, Missouri 64106; phone: (816) 329-4165; fax: (816) 329- 4090; email: jim.rutherford@faa.gov. Before using any approved AMOC on any airplane to which the AMOC applies, notify your appropriate principal inspector (PI) in the FAA Flight Standards District Office (FSDO), or lacking a PI, your local FSDO. (2) Before using any approved AMOC, notify your appropriate principal in- spector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office. (o) RELATED INFORMATION (1) For more information about this AD, contact Jim Rutherford, Aerospace Engineer, Small Airplane Standards Branch, FAA, 901 Locust, Room 301, Kansas City, Missouri 64106; phone: (816) 329-4165; fax: (816) 329- 4090; email: jim.rutherford@faa.gov. (2) Refer to Mandatory Continuing Airworthiness Information (MCAI) Brazilian Emergency AD No. 2020-01-01, dated January 9, 2020, for more information. You may examine the MCAI in the AD docket on the internet at https://www.regulations.gov by searching for and locating it in Docket No. FAA-2020-0466. (p) MATERIAL INCORPORATED BY REFERENCE (1) The Director of the Federal Register approved the incorporation by reference of the service information listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51. (2) You must use this service information as applicable to do the actions required by this AD, unless the AD specifies otherwise. (i) Embraer Alert Service Bulletin SB505-55-A004 Revision 5 dated December 12, 2019. (ii) [Reserved] (3) For Embraer service information identified in this AD, contact Phenom Maintenance Support, Avenida Brigadeiro Faria Lima, 2170, PO Box 36/2, Sao Jose dos Campos, 12227-901, Brazil; phone: +55 12 3927 1000; email phenom.reliability@embraer.com.br; website: https://www.embraer.com.br /en-US/Pages/home.aspx. (4) You may view this service information at the FAA, Airworthiness Products Section, Operational Safety Branch, 901 Locust, Kansas City, Missouri 64106. For information on the availability of this material at the FAA, call 816-329-4148. (5) You may view this service information at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, email: fedreg.legal@nara.gov, or go to: https: //www.archives.gov/federal-register/cfr/ibr-locations.html. Issued on June 9, 2020. Lance T Gant, Director, Compliance & Airworthiness Division, Aircraft Certification Service. FOR FURTHER INFORMATION CONTACT: Jim Rutherford, Aerospace Engineer, Small Airplane Standards Branch, FAA, 901 Locust Room 301, Kansas City, Missouri 64106; phone: (816) 329-4165; fax: (816) 329-4090; email: jim.rutherford@ faa.gov.
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