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2020-09-01 AIRBUS HELICOPTERS (PREVIOUSLY EUROCOPTER FRANCE):
Amendment 39-21112; Docket No. FAA-2017-0404; Product Identifier 2015-SW-066-AD.

(a) APPLICABILITY

    This AD applies  to Airbus Helicopters  (previously Eurocopter France)
    Model  AS355E,  AS355F,  AS355F1,  AS355F2,  and  AS355N  helicopters,
    certificated  in  any category,  with a main gearbox (MGB) lubrication
    pump (pump) part number 355A32-0700-01, 355A32-0700-02 or 355A32-0701-
    00, except helicopters with Modification (MOD) 077222 installed.

(b) UNSAFE CONDITION

    This AD defines the unsafe condition as insufficient lubrication with-
    in an MGB. This condition, if not detected and corrected, could result
    in failure of the MGB pump,  seizure of the MGB,  loss of  drive to an
    engine and main rotor, and subsequent loss of helicopter control.

(c) AFFECTED ADS

    This  AD  replaces  AD 2008-24-04,  Amendment  39-15744  (73 FR 71530,
    November 25, 2008).

(d) EFFECTIVE DATE

    This AD becomes effective May 28, 2020.

(e) COMPLIANCE

    You are  responsible for  performing each  action required  by this AD
    within  the  specified  compliance time  unless  it  has already  been
    accomplished prior to that time.

(f) REQUIRED ACTIONS

(1) Before the first flight of each day and  at intervals not to exceed 10
    hours time-in-service (TIS), check the MGB magnetic chip detector plug
    (chip detector) for any  sludge. Also, check for  dark oil in the  MGB
    oil-sight  glass.  The  actions  required  by  this  paragraph  may be
    performed  by an  owner/operator (pilot)  holding at  least a  private
    pilot  certificate  and  must be  entered  into  the aircraft  records
    showing compliance with  this AD in  accordance with Title  14 Code of
    Federal Regulations (14 CFR) Sec. 43.9 (a)(1) through (4)  and  14 CFR
    91.417(a)(2)(v).  The record must be maintained as required  by 14 CFR
    91.417,  121.380, or 135.439. "Sludge" is a deposit on the chip detec-
    tor that is typically dark in color and in the form of a film or paste
    as compared to metal chips  or  particles normally found on a chip de-
    tector.  Sludge may have both metallic or nonmetallic properties,  may
    consist of copper (pinion bearing),  magnesium (pump case),  and steel
    (pinion) from the oil pump, and a nonmetallic substance from the chem-
    ical breakdown of the oil as it interacts  with the metal.

(i) Before  further  flight,  if any sludge is found on the chip detector,
    remove, open, and inspect the pump.

(ii) Before  further  flight,  if the oil appears dark in color when it is
     observed through the MGB oil-sight glass, take an oil sample. If  the
     oil  taken in  the sample  is dark  or dark  purple,  before  further
     flight, remove, open, and inspect the pump.

(2) Within 25 hours TIS,  after operating both engines at normal operating
    revolutions per minute (RPM) for at least 20 minutes to ensure the MGB
    oil  temperature has  stabilized,  inspect  the oil  pump for  wear by
    following the Accomplishment Instructions, paragraph 2.B.2., steps  1.
    through 6., of Eurocopter  Alert Service Bulletin (ASB)  No. 05.00.51,
    dated  July 9,  2007 (ASB  05.00.51),  or  Airbus Helicopters  ASB No.
    05.00.51, Revision 1, dated July 29, 2015 (ASB 05.00.51 Rev 1).

(i) Record the outside air temperature (OAT)  and rotor speed (NR RPM) and
    plot the point at which they intersect using the graph  in Figure 1 or
    2 of ASB 05.00.51 or ASB 05.00.51 Rev 1.

(ii) If the point on the graph at the intersection of the recorded OAT and
     the NR RPM falls within:

(A) Zone 3 - Before further flight,  replace the MGB and pump with an air-
    worthy MGB and pump.

(B) Zone 2 - At intervals not to exceed 25 hours TIS,  repeat  the inspec-
    tion  procedures   by  following   the  Accomplishment   Instructions,
    paragraph 2.B.2, steps 1. through 6., of ASB 05.00.51 or ASB  05.00.51
    Rev  1.  After being  classified  in "Zone  2,"  you must  obtain  two
    successive inspections separated  by at least  24 hours TIS  that fall
    within Zone  1 before  you can  begin to  inspect at  intervals not to
    exceed 110 hours TIS by  following paragraph (f)(2)(ii)(C) of this  AD
    for Zone 1.

(C) Zone 1 - At intervals not to exceed 110 hours TIS,  repeat the inspec-
    tion procedures  by following  the Accomplishment Instructions,  para-
    graph 2.B.2., steps 1. through 6., of ASB 05.00.51 or ASB 05.00.51 Rev
    1.

(iii) Compliance with paragraphs (f)(2)(i) and (ii) of this AD constitutes
      terminating action for the checks and inspections required  by para-
      graph (f)(1) of this AD.

(3) As an optional terminating action  for  the  requirements  in this AD,
    alter  the  lubrication  system  for  the  MGB in accordance  with the
    Accomplishment  Instructions,  paragraphs  3.B.2.a.  through  3.B.3 of
    Airbus Helicopters  Service Bulletin  No. AS355-63.00.25,  Revision 1,
    dated July 29, 2015,  or Revision 2,  dated June 22, 2017. Mineral oil
    0-155 is required after compliance with this alteration.

Note 1 to paragraph (f)(3) of this AD:  Airbus Helicopters  identifies al-
teration of the lubrication system as MOD 077222.

(g) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(1) The Manager,  Safety Management Section,  Rotorcraft Standards Branch,
    FAA, may approve AMOCs for this AD. Send your proposal to: James Blyn,
    Aviation  Safety  Engineer,  Regulations & Policy Section,  Rotorcraft
    Standards  Branch,  FAA,  10101 Hillwood Pkwy.,  Fort Worth, TX 76177;
    telephone 817-222-5110; email 9-ASW-FTW-AMOC-Requests@faa.gov.

(2) For operations conducted under a 14 CFR part 119 operating certificate
    or under 14 CFR part 91,  subpart K, the FAA suggests that  you notify
    your  principal  inspector,  or  lacking  a  principal  inspector, the
    manager of the local  flight standards district office  or certificate
    holding district office, before operating any aircraft complying  with
    this AD through an AMOC.

(h) ADDITIONAL INFORMATION

(1) Eurocopter Emergency Alert Service Bulletin No. 05.00.40,  Revision 3,
    dated July 9, 2007, which  is not incorporated by reference,  contains
    additional  information  about the  subject  of this  AD.  For service
    information  identified in  this AD,  use the  contact information  in
    paragraphs (j)(5) and (6).

(2) The subject of this AD is addressed  in European Union Aviation Safety
    Agency (previously European Aviation Safety Agency) (EASA) AD No. 2007
    -0209R1, dated September 11, 2015. You may view the EASA AD on the in-
    ternet at https://www.regulations.gov in Docket No. FAA-2017-0404.

(i) SUBJECT

    Joint Aircraft Service Component (JASC) Code: 6320, Main Rotor Gearbox

(j) MATERIAL INCORPORATED BY REFERENCE

(1) The Director of the Federal Register  approved  the  incorporation  by
    reference (IBR) of  the service information  listed in this  paragraph
    under 5 U.S.C. 552(a) and 1 CFR part 51.

(2) You must use  this service information as applicable to do the actions
    required by this AD, unless the AD specifies otherwise.

(3) The following service information was approved for IBR on May 28, 2020

(i) Airbus Helicopters  Alert Service Bulletin  No. 05.00.51,  Revision 1,
    dated July 29, 2015.

(ii) Airbus Helicopters  Service Bulletin No. AS355-63.00.25,  Revision 1,
     dated July 29, 2015.

(iii) Airbus Helicopters Service Bulletin No. AS355-63.00.25,  Revision 2,
      dated June 22, 2017.

(4) The following service information was approved for IBR on December 30,
    2008 (73 FR 71530, November 25, 2008).

(i) Eurocopter Alert Service Bulletin No. 05.00.51, dated July 9, 2007.

(ii) [Reserved]

(5) For Airbus Helicopters  and  Eurocopter service information identified
    in  this  AD,  contact Airbus Helicopters,  2701 N. Forum Drive, Grand
    Prairie, TX 75052;  telephone 972-641-0000  or 800-232-0323;  fax 972-
    641-3775; or at https://www.airbus.com/helicopters/services/technical-
    support.html.

(6) You may view this service information  at  FAA, Office of the Regional
    Counsel,  Southwest Region,  10101 Hillwood Pkwy,  Room  6N-321,  Fort
    Worth, TX 76177.  For information on the availability of this material
    at the FAA, call 817-222-5110.

(7) You  may  view  this  service  information  that  is  incorporated  by
    reference at the National Archives and Records Administration  (NARA).
    For information on the availability of this material  at  NARA,  email
    fedreg.legal@nara.gov,  or  go  to:  https://www.archives.gov/federal-
    register/cfr/ibr-locations.html.

Issued on April 17, 2020. Lance T. Gant, Director, Compliance & Airworthi-
ness Division, Aircraft Certification Service.

FOR FURTHER INFORMATION CONTACT:  James Blyn,  Aviation  Safety  Engineer,
Regulations & Policy Section,  Rotorcraft  Standards  Branch,  FAA,  10101
Hillwood Pkwy., Fort Worth, TX 76177; telephone 817-222-5110; email james.
blyn@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2017-0404; Product Identifier 2015-SW-066-AD; Amendment
39-21112; AD 2020-09-01]
RIN 2120-AA64

Airworthiness Directives; Airbus Helicopters (Previously
Eurocopter France)

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2008-24-04
for Eurocopter France (now Airbus Helicopters) Model AS355E, AS355F,
AS355F1, AS355F2, and AS355N helicopters. AD 2008-24-04 required
repetitively inspecting the lubricating pump and checking the magnetic
chip detector plug (chip detector) and the main gearbox (MGB) oil-sight
glass. This new AD retains the requirements of AD 2008-24-04 and allows
the option of altering the MGB oil flow distribution as a terminating
action for the inspections. This AD was prompted by an alteration
developed by Airbus Helicopters of the MGB oil flow distribution that
corrects the unsafe condition. The actions of this AD are intended to
address an unsafe condition on these products.

DATES: This AD is effective May 28, 2020.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in this AD as of May 28, 2020.
The Director of the Federal Register approved the incorporation by
reference of a certain other publication listed in this AD as of
December 30, 2008 (73 FR 71530, November 25, 2008).

ADDRESSES: For service information identified in this final rule,
contact Airbus Helicopters, 2701 N. Forum Drive, Grand Prairie, TX
75052; telephone 972-641-0000 or 800-232-0323; fax 972-641-3775; or at
https://www.airbus.com/helicopters/services/technical-support.html. You
may view this referenced service information at the FAA, Office of the
Regional Counsel, Southwest Region, 10101 Hillwood Pkwy, Room 6N-321,
Fort Worth, TX 76177. It is also available on the internet at https://www.
regulations.gov by searching for and locating Docket No. FAA-2017-0404.

Examining the AD Docket

You may examine the AD docket on the internet at https://www.regulations.
gov in Docket No. FAA-2017-0404; or in person at Docket
Operations between 9 a.m. and 5 p.m., Monday through Friday, except
Federal holidays. The AD docket contains this AD, the European Union
Aviation Safety Agency (previously European Aviation Safety Agency)
(EASA) AD, any service information that is incorporated by reference,
any comments received, and other information. The street address for
Docket Operations is U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.

FOR FURTHER INFORMATION CONTACT: James Blyn, Aviation Safety Engineer,
Regulations & Policy Section, Rotorcraft Standards Branch, FAA, 10101
Hillwood Pkwy., Fort Worth, TX 76177; telephone 817-222-5110; email
james.blyn@faa.gov.

SUPPLEMENTARY INFORMATION:

Discussion

The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to remove AD 2008-24-04, Amendment 39-15744 (73 FR 71530,
November 25, 2008) (``AD 2008-24-04'') and add a new AD. AD 2008-24-04
applied to Eurocopter France (now Airbus Helicopters) Model AS355E,
AS355F, AS355F1, AS355F2, and AS355N helicopters. The NPRM published in
the Federal Register on December 31, 2019 (84 FR 72254). The NPRM
proposed to continue to require the requirements of AD 2008-24-04 of
repetitively inspecting the lubricating pump and checking the chip
detector and the MGB oil-sight glass. The NPRM proposed to add an
option to alter the lubrication system (modification (MOD) 077222) as a
terminating action for the repetitive inspections. For those
helicopters that incorporate Mod 077222, the NPRM also proposed to
require using mineral oil 0-155 in the combiner gearbox instead of
synthetic oil 0-156. This NPRM proposed to exclude helicopters with MOD
077222 from the applicability. An owner/operator (pilot) may perform
the visual checks proposed by the NPRM and must enter compliance with
that paragraph into the helicopter maintenance records in accordance
with Title 14 Code of Federal Regulations (14 CFR) Sec. Sec.
43.9(a)(1) through (4) and 14 CFR 91.417(a)(2)(v). A pilot may
perform this check because it involves only a visual check and can be
performed equally well by a pilot or a mechanic. This check is an
exception to the FAA's standard maintenance regulations.
The NPRM was prompted by EASA AD No. 2007-0209R1, dated September
11, 2015 (EASA AD 2007-0209R1), issued by EASA, which is the Technical
Agent for the Member States of the European Union. EASA AD 2007-0209R1
followed the issuance of service information by Airbus Helicopters to
provide procedures for Airbus Helicopters MOD 077222, which improves
the distribution of the oil flow between the accessory modules of the
combiner gearbox and the MGB. EASA advises that Airbus Helicopters MOD
077222 provides the same level of safety as the MGB pump inspections.
Accordingly, the EASA AD applies to Airbus Helicopters Model AS355E,
AS355F, AS355F1, AS355F2, and AS355N helicopters with a lubrication
pump part number 355A32-0700-01, 355A32-0700-02, or 355A32-0701-00
installed, except those with Airbus Helicopters MOD 077222 installed,
and requires repetitive MGB pump inspections and chip detector and MGB
oil-sight glass checks, and allows MOD 077222 as optional terminating
action for the repetitive inspections.

Comments

The FAA gave the public the opportunity to participate in
developing this AD, but the FAA did not receive any comments on the
NPRM.

FAA's Determination

These helicopters have been approved by EASA and are approved for
operation in the United States. Pursuant to the
FAA's bilateral agreement with the European Union, EASA has notified
the FAA of the unsafe condition described in its AD. The FAA is issuing
this AD after evaluating all information provided by EASA and
determining the unsafe condition exists and is likely to exist or
develop on other helicopters of these same type designs and that air
safety and the public interest require adopting the AD requirements as
proposed.

Differences Between This AD and the EASA AD


The EASA AD requires that the initial and repetitive MGB oil
inspections be conducted after the last flight of each day without
exceeding 10 flight hours between two successive checks. This AD
requires those inspections before the first flight of each day and at
intervals not to exceed 10 hours time-in-service.

Related Service Information Under 1 CFR Part 51

The FAA reviewed Eurocopter Alert Service Bulletin (ASB) No.
05.00.51, dated July 9, 2007 (ASB 05.00.51), and Airbus Helicopters ASB
No. 05.00.51, Revision 1, dated July 29, 2015. This service information
contains procedures for monitoring the MGB oil pump for wear. Revision
1 of this service information omits helicopters with MOD 077222
installed.
The FAA also reviewed Airbus Helicopters Service Bulletin No.
AS355-63.00.25, Revision 1, dated July 29, 2015, and Revision 2, dated
June 22, 2017. This service information contains procedures for
altering the lubrication system to increase oil flow between the
accessory modules of the combiner gearbox and the MGB. This service
information also specifies using mineral oil 0-155 in the combiner
gearbox instead of synthetic oil 0-156 after completing the alteration.
Airbus Helicopters identifies this alteration as MOD 077222. Revision 2
of this service information clarifies a procedure and updates a work
card.
This service information is reasonably available because the
interested parties have access to it through their normal course of
business or by the means identified in the ADDRESSES section.

Other Related Service Information

The FAA reviewed Eurocopter Emergency ASB No. 05.00.40, Revision 3,
dated July 9, 2007. This service information specifies inspecting the
MGB magnetic plug for sludge and oil sight for color. If there is
sludge or if the oil is dark or dark purple, this service information
specifies removing the lubrication pump and inspecting it for certain
conditions, and replacing it as necessary. Revision 3 of this service
information informs operators that this service information is
superseded by ASB 05.00.51.

Costs of Compliance

The FAA estimates that this AD affects 46 helicopters of U.S.
Registry. Labor costs are estimated at $85 per work-hour. Based on
these numbers, the FAA estimates that operators may incur the following
costs in order to comply with this AD.
Checking the MGB oil and chip detector condition takes
about 0.25 work-hour for an estimated cost of about $21 per helicopter
and $966 for the U.S. fleet per check.
Inspecting the lubricating pump takes about 1 work-hour
for an estimated cost of $85 per helicopter and $3,910 for the U.S.
fleet per inspection.
Replacing the MGB and pump takes about 8 work-hours and
costs about $64,000 (overhauled) in parts for an estimated cost of
$64,680 per helicopter.
Altering the lubrication system (optional MOD 077222)
takes about 4 work-hours and costs about $2,335 in parts for an
estimated cost of $2,675 per helicopter.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.

Regulatory Findings

The FAA has determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
1. Is not a ``significant regulatory action'' under Executive Order
12866,
2. Will not affect intrastate aviation in Alaska, and
3. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD)
2008-24-04, Amendment 39-15744 (73 FR 71530, November 25, 2008), and
adding the following new AD: