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2019-20-09 |
DE HAVILLAND AIRCRAFT OF CANADA LIMITED (TYPE CERTIFICATE
PREVIOUSLY HELD BY BOMBARDIER, INC.): Amendment 39-19762; Docket No. FAA-2019-0493; Product Identifier 2019-NM-043-AD. |
(a) EFFECTIVE DATE This AD is effective November 27, 2019. (b) AFFECTED ADS This AD replaces AD 2011-18-15, Amendment 39-16797 (76 FR 54093, August 31, 2011) ("AD 2011-18-15"). (c) APPLICABILITY This AD applies to De Havilland Aircraft of Canada Limited Model DHC-8-400, -401, and -402 airplanes, certificated in any category, serial numbers 4001 through 4437 inclusive. (d) SUBJECT Air Transport Association (ATA) of America Code 57, Wings. (e) REASON This AD was prompted by in-service reports of cracked barrel nuts found at the front spar locations of the wing-to-fuselage attachment joints, and a loose washer in the barrel nut assembly. The FAA is issuing this AD to address cracked barrel nuts and a loose washer in the barrel nut assembly, which could result in failure of the barrel nuts, compromising the structural integrity of the wing-to-fuselage attachments, and possible separation of the wing from the airplane during flight. (f) COMPLIANCE Comply with this AD within the compliance times specified, unless already done. (g) RETAINED INITIAL AND REPETITIVE CHECKS AND INSPECTIONS, WITH REVISED SERVICE INFORMATION This paragraph restates the requirements of paragraph (g) of AD 2011- 18-15, with revised service information. At the applicable time specified in paragraph (g)(1) or (2) of this AD: Do a torque check to determine if the bolt preload is correct, and if the preload is correct, before further flight, do a detailed inspection of each barrel nut and cradle for cracking, pitting or corrosion, in accordance with paragraph 3.B., part A, of the Accomplishment Instructions of Bombardier Alert Service Bulletin A84-57-25, dated July 20, 2011; or Bombardier Service Bulletin A84-57-25, Revision A, dated July 16, 2018. After the effective date of this AD, only Bombardier Service Bulletin A84-57-25, Revision A, dated July 16, 2018, may be used. Repeat the torque check and, as applicable, the inspection thereafter at intervals not to exceed 2,000 flight hours or 12 months, whichever occurs first. (1) For airplanes that have accumulated 1,900 or more total flight hours as of September 15, 2011 (the effective date of AD 2011-18-15), or for which it has been 12 months or more since the date of issuance of the original Canadian airworthiness certificate or the date of issuance of the original Canadian export certificate of airworthiness as of September 15, 2011: Within 100 flight hours or 10 days after September 15, 2011, whichever occurs first. (2) For airplanes that have accumulated less than 1,900 total flight hours as of September 15, 2011 (the effective date of AD 2011-18-15), and for which it has been less than 12 months since the date of issuance of the original Canadian airworthiness certificate or the date of issuance of the original Canadian export certificate of airworthiness as of September 15, 2011: Prior to the accumulation of 2,000 total flight hours or within 12 months since the date of issuance of the original Canadian standard airworthiness certificate or the date of issuance of the original Canadian export certificate of airworthiness, whichever occurs first. (h) RETAINED CORRECTIVE ACTIONS FOR INCORRECT BOLT PRELOAD, WITH REVISED SERVICE INFORMATION This paragraph restates the requirements of paragraph (h) of AD 2011- 18-15, with revised service information. If any bolt preload is found to be incorrect (i.e., the ring can be rotated during any torque check required by paragraph (g) of this AD), before further flight, replace all hardware at that location (except the saddle washer and retainer) in accordance with paragraph 3.B., part B, of the Accomplishment Instructions of Bombardier Alert Service Bulletin A84-57-25, dated July 20, 2011; or paragraph 3.B. of the Accomplishment Instructions of Bombardier Service Bulletin 84-57-26, Revision C, dated July 16, 2018. After the effective date of this AD, only Bombardier Service Bulletin 84-57-26, Revision C, dated July 16, 2018, may be used. (i) RETAINED CORRECTIVE ACTIONS FOR BARREL NUT/CRADLE DISCREPANCIES, WITH REVISED SERVICE INFORMATION This paragraph restates the requirements of paragraph (i) of AD 2011- 18-15, with revised service information. If any crack, pitting, or corrosion of the barrel nut or cradle is found during any inspection required by paragraph (g) of this AD, before further flight, replace all hardware at that location (except the saddle washer and retainer) in accordance with paragraph 3.B., part B, of the Accomplishment Instructions of Bombardier Alert Service Bulletin A84-57-25, dated July 20, 2011; or paragraph 3.B. of the Accomplishment Instructions of Bombardier Service Bulletin 84-57-26, Revision C, dated July 16, 2018. After the effective date of this AD, only Bombardier Service Bulletin 84-57-26, Revision C, dated July 16, 2018, may be used. (j) NEW REQUIREMENT OF THIS AD: REPLACEMENT AND VISUAL INSPECTION Within 12,000 flight hours or 72 months after the effective date of this AD, whichever occurs first: Do a visual inspection of the saddle washer and retainer for any damage (cracks) or corrosion; and replace the wing front spar barrel nuts, bolts, and preload indicating washers; in accordance with paragraph 3.B. of the Accomplishment Instructions of Bombardier Service Bulletin 84-57-26, Revision C, dated July 16, 2018. (k) NEW CORRECTIVE ACTIONS FOR DAMAGE (CRACKS) OR CORROSION If any damage (cracks) or corrosion is found during any inspection re- quired by paragraph (j) of this AD: Before further flight, accomplish corrective actions in accordance with the procedures specified in paragraph (p)(2) of this AD. (l) NEW PROVISION OF THIS AD: TERMINATING ACTIONS FOR REPETITIVE TORQUE CHECKS AND DETAILED INSPECTIONS Accomplishment of the applicable actions required by paragraphs (j) and (k) of this AD, at all four barrel nut locations, terminates the repetitive torque checks and detailed inspections of paragraph (g) of this AD. (m) PARTS INSTALLATION PROHIBITION As of the effective date of this AD no person may install, on any air- plane, a barrel nut having part number DSC228-16. (n) RETAINED SPECIAL FLIGHT PERMIT PROVISIONS, WITH REVISED COMPLIANCE LANGUAGE This paragraph restates the requirements of paragraph (k) of AD 2011- 18-15, with revised compliance language. Special flight permits, as described in 14 CFR 21.197 and 21.199, may be issued to operate the airplane to a location where the requirements of this AD can be accomplished, but concurrence by the Manager, New York ACO Branch, FAA, is required before issuance of the special flight permit. Before using any approved special flight permits, notify your principal maintenance inspector (PMI) or principal avionics inspector (PAI), as appropriate, or lacking a principal inspector, your local Flight Standards District Office (FSDO). Operators must request a repair drawing from Bombardier, Inc., or De Havilland Aircraft of Canada Limited, which provides recommendations for a one-time special flight permit. After the effective date of this AD, only De Havilland Aircraft of Canada Limited may provide the repair drawing. The repair drawing will be applicable to the operator’s aircraft serial number only. Special flight permits may be permitted provided that the conditions specified in paragraphs (n)(1) through (5) of this AD are met. (1) Only one barrel nut out of four is cracked, one cradle is cracked, or one washer is loose; all other strut (wing front spar) bolt locations must be free of damage. (2) The airplane must operate with reduced airspeed not to exceed 180 KIAS (knots indicated air speed). No passengers and no cargo are onboard. (3) The airplane must not operate in known or forecast turbulence, other than light turbulence. (4) The airplane descent rate on landing flare-out is not to exceed 5 feet per second. (5) Heavy braking or hard turning of the airplane upon landing is to be avoided if possible. (o) CREDIT FOR PREVIOUS ACTIONS (1) This paragraph restates the provisions of paragraph (j) of AD 2011- 18-15, with revised formatting and updated service information. This paragraph provides credit for torque checks, initial inspections, and replacements required by paragraphs (g) and (h) of this AD, if those actions were performed before the effective date of this AD using the service information specified in paragraphs (o)(1)(i) through (v) of this AD, which is not incorporated by reference in this AD. The repetitive torque checks, and as applicable, the inspections required by paragraph (g) of this AD must be continued at the time specified. (i) Bombardier Alert Service Bulletin A84-57-19, dated February 1, 2008. (ii) Bombardier Alert Service Bulletin A84-57-19, Revision A, dated February 6, 2008. (iii) Bombardier Alert Service Bulletin A84-57-19, Revision B, dated March 6, 2008. (iv) Bombardier Alert Service Bulletin A84-57-19, Revision C, dated August 20, 2008. (v) Bombardier Alert Service Bulletin A84-57-19, Revision D, dated August 12, 2011. (2) This paragraph provides credit for the actions required by paragraphs (h) through (k) of this AD, if those actions were performed before the effective date of this AD using the service information specified in paragraphs (o)(2)(i) through (iii) of this AD. This service information is not incorporated by reference in this AD. (i) Bombardier Service Bulletin 84-57-26, dated March 21, 2013. (ii) Bombardier Service Bulletin 84-57-26 Revision A, dated July 18, 2014. (iii) Bombardier Service Bulletin 84-57-26, Revision B, dated February 26, 2015. (3) This paragraph provides credit for the actions required by paragraphs (h) and (i) of this AD, if those actions were performed before the effective date of this AD using the service information specified in paragraphs (o)(3)(i) and (ii) of this AD. (i) Bombardier Alert Service Bulletin A84-57-25 dated July 20, 2011, which was incorporated by reference in AD 2011-18-15. (ii) Bombardier Service Bulletin A84-57-25, Revision A, dated July 16, 2018, which is incorporated by reference in this AD. (p) OTHER FAA AD PROVISIONS (1) Alternative Methods of Compliance (AMOCs): The Manager, New York ACO Branch, FAA, has the authority to approve AMOCs for this AD, if re- quested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the certification office, send it to ATTN: Program Manager, Continuing Operational Safety, FAA, New York ACO Branch, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: 516-228-7300; fax: 516-794-5531. Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office. (2) Contacting the Manufacturer: For any requirement in this AD to obtain corrective actions from a manufacturer, the action must be accomplished using a method approved by the Manager, New York ACO Branch, FAA; or Transport Canada Civil Aviation (TCCA); or De Havilland Aircraft of Canada Limited’s TCCA Design Approval Organization (DAO). If approved by the DAO, the approval must include the DAOauthorized signature. (3) AMOCs approved previously for AD 2011-18-15 are approved as AMOCs for the corresponding provisions of this AD. (q) RELATED INFORMATION (1) Refer to Mandatory Continuing Airworthiness Information (MCAI) Canadian AD CF-2011-24R1, dated January 21, 2019, for related informa- tion. This MCAI may be found in the AD docket on the Internet at http: //www.regulations.gov by searching for and locating Docket No. FAA- 2019-0493. (2) For more information about this AD, contact Andrea Jimenez, Aerospace Engineer, Airframe and Propulsion Section, FAA, New York ACO Branch, 1600 Stewart Ave., Suite 410, Westbury, NY 11590; phone: 516-228-7330; fax: 516-794-5531; email: 9-avs-nyaco-cos@faa.gov. (3) Service information identified in this AD that is not incorporated by reference is available at the addresses specified in paragraphs (r)(4) and (5) of this AD. (r) MATERIAL INCORPORATED BY REFERENCE (1) The Director of the Federal Register approved the incorporation by reference (IBR) of the service information listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51. (2) You must use this service information as applicable to do the actions required by this AD, unless this AD specifies otherwise. (3) The following service information was approved for IBR on November 27, 2019. (i) Bombardier Service Bulletin A84-57-25, Revision A, dated July 16, 2018 (ii) Bombardier Service Bulletin 84-57-26, Revision C, dated July 16, 2018 (4) For service information identified in this AD, contact De Havilland Aircraft of Canada Ltd., Q-Series Technical Help Desk, 123 Garratt Boulevard, Toronto, Ontario M3K 1Y5, Canada; phone: 416-375-4000; fax: 416-375-4539; email thd@dehavilland.com; Internet https://dehavilland. com. (5) You may view this service information at the FAA, Transport Standards Branch, 2200 South 216th St., Des Moines, WA. For information on the availability of this material at the FAA, call 206-231-3195. (6) You may view this service information that is incorporated by reference at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, email fedreg.legal@nara.gov, or go to: http://www.archives.gov/federal- register/cfr/ibr-locations.html. Issued in Des Moines, Washington, on October 7, 2019. Michael Kaszycki, Acting Manager, System Oversight Division, Aircraft Certification Service FOR FURTHER INFORMATION CONTACT: Andrea Jimenez, Aerospace Engineer, Air- frame and Propulsion Section, FAA, New York ACO Branch, 1600 Stewart Ave., Suite 410, Westbury, NY 11590; phone: 516-228-7330; fax: 516-794-5531; e- mail: 9-avs-nyaco-cos@faa.gov.
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