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2019-19-13 AIRBUS HELICOPTERS: Amendment 39-19749; Docket No. FAA-2019-0738; Product Identifier 2019-SW-017-AD.
(a) APPLICABILITY

    This  AD  applies  to Airbus  Helicopters  Model  EC225LP helicopters,
    certificated in  any category,  with a  main rotor  gearbox (MGB) part
    number (P/N) 332A325001.XX,  P/N 332A325002.XX, or  P/N 332A325003.XX,
    with a  main reduction  gear module  (main module),  with modification
    (MOD)  07-53016  (16-roller  free  wheel  of  free  wheel  shaft   P/N
    332A322191.20) installed, P/N 332A325011.XX, P/N 332A325012.XX, or P/N
    332A325013.XX, with "XX" denoting any dash number.

(b) UNSAFE CONDITION

    This AD  defines the  unsafe condition  as wear  of the  ramps of  the
    right-hand side (RH) free wheel shaft. During an in-flight shutdown of
    the left-hand side (LH) engine, this condition could result in reduced
    ability to  transfer one  engine inoperative  (OEI) power  from the RH
    engine  to  the main  rotor,  and subsequent  reduced  control of  the
    helicopter.

(c) EFFECTIVE DATE

    This AD becomes effective November 5, 2019.

(d) COMPLIANCE

    You are  responsible for  performing each  action required  by this AD
    within  the  specified  compliance time  unless  it  has already  been
    accomplished prior to that time.

(e) REQUIRED ACTIONS

(1) Within 10 hours time-in-service  (TIS), determine the total hours  TIS
    of the RH  and LH free  wheel shafts since  new or last  RH free wheel
    shaft replacement during overhaul. For the purpose of this AD, if  the
    total hours TIS of the RH and LH free wheel shafts are different,  use
    the greater number of total hours TIS as the RH free wheel shaft total
    hours TIS.

(i) If the  total hours TIS  of the RH  free wheel shaft  is 1,000 or more
    hours TIS, before  further flight, replace  the MGB or  replace the RH
    free  wheel  shaft  under  the  supervision  of  an  Airbus Helicopter
    Specialist that is qualified for this replacement.

(ii) If the total hours TIS of the RH free wheel shaft is less than  1,000
     hours  TIS, before  exceeding 1,000  hours  TIS,  replace the  MGB or
     replace the RH  free wheel shaft  under the supervision  of an Airbus
     Helicopter Specialist that is qualified for this replacement.

(2) Within 10 hours TIS:

(i) Install one or two  self-adhesive placards on the instrument  panel in
    full view of the pilot and co-pilot with 6-millimeter red letters on a
    white background that state the  information contained in Figure 1  to
    paragraph  (e)(2)(i)  of  this  AD.  Refer  to  Figure  1  of   Airbus
    Helicopters Emergency Alert Service  Bulletin No. 04A016, Revision  1,
    dated June 28, 2019, for an example of this placard.

                        FIGURE 1 TO PARAGRAPH (E)(2)(I)
                      ___________________________________
                        The use of ENG1 "TRAINING IDLE"
                            switch is prohibited.

                      ENG2 "TRAINING IDLE" switch must be
                             systematically used.
                      ___________________________________

(ii) After installing  the placard(s) required  by paragraph (e)(2)(i)  of
     this AD, before further flight, revise the limitations section of the
     Rotorcraft  Flight Manual  (RFM) for  your helicopter  by adding  the
     information  in  Figure 2  to  paragraph (e)(2)(ii)  of  this AD,  by
     inserting a copy of this  AD, or by making pen-and-ink  changes. This
     action may be done by  the owner/operator (pilot) holding at  least a
     private  pilot  certificate and  must  be entered  into  the aircraft
     records showing  compliance with  this AD  by following  14 CFR  43.9
     (a)(1) through  (4) and  14 CFR  91.417(a)(2)(v). The  record must be
     maintained as required by 14 CFR 91.417, 121.380, or 135.439

                        FIGURE 2 TO PARAGRAPH (E)(2)(II)
    ______________________________________________________________________
            The use of ENG1 "TRAINING IDLE" switch is prohibited.

           ENG2 "TRAINING IDLE" switch must be systematically used.

        Accomplishment of OEI training flight is allowed, provided that
          only ENG2 "TRAINING IDLE" switch is used for that purpose.
    ______________________________________________________________________


(3) After  the  effective date  of this  AD, do  not  install  an MGB  P/N
    332A325001.XX, P/N  332A325002.XX, or  P/N 332A325003.XX,  with a main
    reduction gear module (main module), with modification (MOD)  07-53016
    (16-roller  free  wheel  of   free  wheel  shaft  P/N   332A322191.20)
    installed, P/N 332A325011.XX, P/N 332A325012.XX, or P/N 332A325013.XX,
    with "XX"  denoting  any dash  number unless the requirements of para-
    graph (e)(2) of this AD have been accomplished.

(4) As  an optional  terminating action  for the  requirements of this AD,
    install   MGB   P/N   332A325001.XX,   P/N   332A325002.XX,   or   P/N
    332A325003.XX, with a main module (12-roller free wheel), without  MOD
    07-53016  installed,  P/N  332A325011.XX,  P/N  332A325012.XX,  or P/N
    332A325013.XX, with "XX" denoting any dash number.

(f) CREDIT FOR PREVIOUS ACTIONS

    Actions accomplished before the effective date of this AD by following
    the procedures specified in Airbus Helicopters Emergency Alert Service
    Bulletin No. 04A016, Revision 1,  dated June 28, 2019, are  considered
    acceptable  for   compliance  with   the  corresponding   requirements
    specified in paragraphs (e)(1) through (e)(2)(i) of this AD.

(g) SPECIAL FLIGHT PERMITS

    A one-time  special flight  permit to  a maintenance  facility may  be
    permitted.

(h) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(1) The Manager, Safety  Management Section, Rotorcraft Standards  Branch,
    FAA,  may  approve  AMOCs  for this  AD.  Send  your  proposal to  Rao
    Edupuganti, Aviation Safety Engineer, Regulations and Policy  Section,
    Rotorcraft Standards Branch, FAA, 10101 Hillwood Pkwy., Fort Worth, TX
    76177; telephone (817) 222-5110; email 9-ASW-FTW-AMOC-Requests@faa.gov

(2) For operations conducted under a 14 CFR part 119 operating certificate
    or under 14 CFR part 91,  subpart K, the FAA suggests that  you notify
    your  principal  inspector,  or  lacking  a  principal  inspector, the
    manager of the local  flight standards district office  or certificate
    holding district office, before operating any aircraft complying  with
    this AD through an AMOC.

(i) ADDITIONAL INFORMATION

(1) Airbus  Helicopters  Emergency  Alert  Service  Bulletin  No.  04A016,
    Revision  1,  dated  June  28,  2019,  which  is  not  incorporated by
    reference, contains additional information  about the subject of  this
    AD.  For service  information identified  in this  AD, contact  Airbus
    Helicopters, 2701 N  Forum Drive, Grand  Prairie, TX 75052;  telephone
    (972)  641-0000  or  (800)   232-0323;  fax  (972)  641-3775;   or  at
    http://www.helicopters.airbus.com/website/en/ref/Technical-Support_73.
    html. You may review a copy  of the service information  at the   FAA,
    Office of  the  Regional  Counsel,  Southwest  Region, 10101  Hillwood
    Pkwy., Room 6N-321, Fort Worth, TX 76177.

(2) The subject of this AD is addressed in European Aviation Safety Agency
    (EASA) No. 2019-0152-E, dated June 28, 2019. You may view the EASA  AD
    on the  internet at  http://www.regulations.gov by  searching for  and
    locating it in Docket No. FAA-2019-0738.

(j) SUBJECT

    Joint  Aircraft  Service  Component  (JASC)  Code:  6320,  Main  Rotor
    Gearbox.

Issued  in  Fort Worth,  Texas,  on September  30,  2019. Lance  T.  Gant,
Director,  Compliance  &  Airworthiness  Division,  Aircraft Certification
Service.

FOR FURTHER INFORMATION CONTACT: Rao Edupuganti, Aviation Safety Engineer,
Regulations and  Policy Section,  Rotorcraft Standards  Branch, FAA, 10101
Hillwood Pkwy.,  Fort Worth,  TX 76177;  telephone (817)  222- 5110; email
rao.edupuganti@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration


14 CFR Part 39

[Docket No. FAA-2019-0738; Product Identifier 2019-SW-017-AD; Amendment
39-19749; AD 2019-19-13]
RIN 2120-AA64

Airworthiness Directives; Airbus Helicopters

AGENCY:
Federal Aviation Administration (FAA), Department of
Transportation (DOT).

ACTION:
Final rule; request for comments.

-----------------------------------------------------------------------

SUMMARY:
The FAA is adopting a new airworthiness directive (AD) for
certain Airbus Helicopters Model EC225LP helicopters. This AD requires
determining the total hours time-in-service (TIS) of the free wheel
shafts of certain main rotor gearboxes (MGBs), replacing the MGB or
right-hand side (RH) free wheel shaft, installing placard(s), and
revising the Rotorcraft Flight Manual (RFM) for your helicopter. This
AD was prompted by a report of wear of the ramps of the RH free wheel
shaft. The actions of this AD are intended to address an unsafe
condition on these products.

DATES:
This AD becomes effective November 5, 2019. The FAA must receive
comments on this AD by December 20, 2019.

ADDRESSES:
You may send comments by any of the following methods:

Federal eRulemaking Docket: Go to http://www.regulations.gov. Follow
the online instructions for sending your comments electronically.

Fax: 202-493-2251.

Mail: Send comments to the U.S. Department of
Transportation, Docket Operations, M-30, West Building Ground Floor,
Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590-0001.

Hand Delivery: Deliver to the "Mail" address between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.

Examining the AD Docket


You may examine the AD docket on the internet at http://www.regulations.gov
by searching for and locating Docket No. FAA-2019-
0738; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this AD, the European Aviation Safety Agency (EASA) AD, the economic
evaluation, any comments received, and other information. The street
address for Docket Operations is listed above. Comments will be
available in the AD docket shortly after receipt.

For service information identified in this final rule, contact
Airbus Helicopters, 2701 N Forum Drive, Grand Prairie, TX 75052;
telephone (972) 641-0000 or (800) 232-0323; fax (972) 641-3775; or at
http:/www.helicopters.airbus.com/website/en/ref/Technical-
Support_73.html. You may review the referenced service information at
the FAA, Office of the Regional Counsel, Southwest Region, 10101
Hillwood Pkwy., Room 6N-321, Fort Worth, TX 76177.

FOR FURTHER INFORMATION CONTACT: Rao Edupuganti, Aviation Safety
Engineer, Regulations and Policy Section, Rotorcraft Standards Branch,
FAA, 10101 Hillwood Pkwy., Fort Worth, TX 76177; telephone (817) 222-
5110; email rao.edupuganti@faa.gov.

SUPPLEMENTARY INFORMATION:

Comments Invited


This AD is a final rule that involves requirements affecting flight
safety, and the FAA did not provide you with notice and an opportunity
to provide your comments prior to it becoming effective. However, the
FAA invites you to participate in this rulemaking by submitting written
comments, data, or views. The FAA also invites comments relating to the
economic, environmental, energy, or federalism impacts that resulted
from adopting this AD. The most helpful comments reference a specific
portion of the AD, explain the reason for any recommended change, and
include supporting data. To ensure the docket does not contain
duplicate comments, commenters should send only one copy of written
comments, or if comments are filed electronically, commenters should
submit them only one time. The FAA will file in the docket all comments
received, as well as a report summarizing each substantive public
contact with FAA personnel concerning this rulemaking during the
comment period. The FAA will consider all the comments received and may
conduct additional rulemaking based on those comments.

Discussion


EASA, which is the Technical Agent for the Member States of the
European Union, has issued EASA AD No. 2019-0152-E, dated June 28,
2019, to correct an unsafe condition for Airbus Helicopters (AH),
formerly Eurocopter, Eurocopter France, Model EC 225 LP helicopters
with MGB part number (P/N) 332A325001.XX, P/N 332A325002.XX, or P/N
332A325003.XX equipped with main reduction gear module P/N
332A325011.XX, P/N 332A325012.XX, or P/N 332A325013.XX in post-mod 07-
53016 configuration installed, where XX represents any dash number, and
with RH free wheel shaft P/N 332A322191.20 (16-roller free wheel)
installed. EASA advises of a report of wear of the ramps and a broken
roller cage of the RH free wheel shaft that were discovered during
overhaul of an MGB. EASA states an investigation to determine the root
cause of the occurrence is ongoing. EASA advises that this condition,
if not corrected, could lead to reduced capacity to transfer one engine
inoperative (OEI) power delivered by the right side engine following an
event of in-flight shut down of the left side engine, resulting in
reduced control of the helicopter.

Accordingly, the EASA AD requires repetitive replacement of the
affected MGBs, installing placards that specify an operational
limitation for OEI training flights, and introduces conditions for
installing a replacement MGB. EASA states its AD is considered an
interim action and further AD action may follow.

FAA's Determination


These helicopters have been approved by EASA and are approved for
operation in the United States. Pursuant to the FAA's bilateral
agreement with the European Union, EASA has notified the FAA of the
unsafe condition described in the EASA AD. The FAA is issuing this AD
after evaluating all information provided by EASA and determining the
unsafe condition exists and is likely to exist or develop on other
helicopters of the same type design.

Related Service Information


Airbus Helicopters has issued Emergency Alert Service Bulletin No.
04A016, Revision 1, dated June 28, 2019, which specifies procedures to
determine the total hours TIS of the free wheel shafts, a life limit
schedule and instructions to replace the MGB or RH free wheel shaft,
and instructions to install one or two labels (placards) in view of
both pilots about OEI training procedures.

AD Requirements


This AD requires determining the total hours TIS of each free wheel
shaft. For the purpose of this AD, if the total hours TIS of the RH and
LH free wheel shafts are different, the greater number of total hours
TIS will be considered as the RH free wheel shaft total hours TIS. If
the RH free wheel shaft has accumulated 1,000 or more total hours TIS,
or before the RH free wheel shaft exceeds 1,000 total hours TIS, this
AD requires replacing the MGB with an airworthy MGB or replacing the RH
free wheel shaft. This AD also requires installing placard(s) in full
view of both pilots and revising the RFM for your helicopter with OEI
training procedures pertaining to the "TRAINING IDLE" switches. As an
option, this AD specifies installing alternate MGB configurations that
would constitute terminating action for the requirements of this AD.

Differences Between This AD and the EASA AD


The EASA AD requires repetitive replacement of the MGB, whereas
this AD requires an initial replacement of the MGB instead. The FAA
plans to publish a notice of proposed rulemaking to give the public an
opportunity to comment on this longer-term requirement. This AD
requires revising the RFM for your helicopter, whereas the EASA AD does not.

Interim Action


The FAA considers this AD to be an interim action. Repetitively
replacing the MGB at a longer interval is also necessary. However, the
planned compliance time for the repetitive replacement would allow
enough time to provide notice and opportunity for prior public comment
on the merits of the replacement.

Costs of Compliance


The FAA estimates that this AD affects 23 helicopters of U.S.
Registry. The FAA estimates that operators may incur the following
costs in order to comply with this AD. Labor costs are estimated at $85
per work-hour.

Determining the hours TIS of each free wheel shaft takes about 0.25
work-hour, for an estimated cost of $21 per helicopter and $483 for the
U.S. fleet. Installing placard(s) and revising the RFM for your
helicopter takes about 0.5 work-hour for an estimated cost of $43 per
helicopter and $989 for the U.S. fleet. Replacing an MGB takes about 40
work-hours and parts cost about $850,000 (overhauled), for an estimated
cost of $853,400.

Justification for Immediate Adoption and Determination of the Effective Date

Section 553(b)(3)(B) of the Administrative Procedure Act (APA) (5
U.S.C.) authorizes agencies to dispense with notice and comment
procedures for rules when the agency, for "good cause" finds that
those procedures are "impracticable, unnecessary, or contrary to the
public interest." Under this section, an agency, upon finding good
cause, may issue a final rule without seeking comment prior to the
rulemaking.

An unsafe condition exists that requires the immediate adoption of
this AD without providing an opportunity for public comments prior to
adoption. The FAA has found that the risk to the flying public
justifies foregoing notice and comment prior to adoption of this rule
because the required corrective actions must be completed within 10
hours TIS. Therefore, notice and opportunity for prior public comment
are impracticable and contrary to public interest pursuant to 5 U.S.C.
553(b)(3)(B). In addition, for the reason(s) stated above, the FAA
finds that good cause exists pursuant to 5 U.S.C. 553(d) for making
this amendment effective in less than 30 days.

Authority for This Rulemaking


Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.

The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.

Regulatory Findings


The FAA determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national Government and the States, or on the distribution of power
and responsibilities among the various levels of government.

For the reasons discussed, I certify that this AD:

(1) Is not a "significant regulatory action" under Executive
Order 12866, and

(2) Will not affect intrastate aviation in Alaska.
The FAA prepared an economic evaluation of the estimated costs to
comply with this AD and placed it in the AD docket.

List of Subjects in 14 CFR Part 39


Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

The Amendment


Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES


1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]


2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):