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2019-19-12 SIKORSKY AIRCRAFT CORPORATION: Amendment 39-19748; Docket No. FAA-2019-0389; Product Identifier 2018-SW-035-AD.
(a) EFFECTIVE DATE

    This AD is effective November 8, 2019.

(b) AFFECTED ADS

    This AD replaces AD 2018-10-07,  Amendment 39-19282  (83 FR 23355, May
    21, 2018).

(c) APPLICABILITY

    This AD applies to Sikorsky Aircraft Corporation  Model S-76C helicop-
    ters, certificated in any category, with a Turbomeca, S.A., Arriel 2S1
    or  Arriel 2S2 engine  with  an  engine collective position transducer
    (CPT) part number (P/N) 76900-01821-104 or 76900-01821-105 installed.

(d) SUBJECT

    Joint Aircraft System Component (JASC): 7300, Engine Fuel and Control.

(e) UNSAFE CONDITION

    This AD was prompted by reports  of wear of the CPT that  has resulted
    in several One Engine Inoperative (OEI) incidents. The FAA is  issuing
    this AD  to prevent  failure of  a CPT.  The unsafe  condition, if not
    addressed,  could  result  in  a  reduction  in  power  to  one engine
    resulting in  an annunciated  momentary OEI  condition and  subsequent
    emergency landing.

(f) COMPLIANCE

    Comply  with this  AD within  the compliance  times specified,  unless
    already done.

(g) REQUIRED ACTIONS

(1) Within 130 hours time-in-service (TIS):

(i) Measure resistance of each engine CPT  and  replace  the  CPT  if  the
    measured  resistance  is  not   within  tolerance  by  following   the
    Accomplishment Instructions, paragraphs 3.C.(1) through 3.C.(8)(b), of
    Sikorsky S-76 Helicopter Alert Service Bulletin ASB 76-73-8,  Revision
    A, dated December 4, 2015 (ASB 76-73-8A), if using Test Box P/N  76700
    -40009-042 or by following paragraph 3.B.(11) of Sikorsky  Maintenance
    Manual, SA 4047-76C-2, Temporary  Revision No. 73-08, dated  September
    20,  2017 (TR  73-08) or  paragraph 3.B.(11)  of Sikorsky  Maintenance
    Manual, SA 4047-76C-2,  Temporary Revision No.  73-10,  dated June 25,
    2019 (TR 73-10),  if using Test  Box P/N 76700-40009-043.  You are not
    required to use Sikorsky's  CPT data sheet or  submit a data sheet  to
    Sikorsky.

(ii) Measure the linearity resistance movement of each engine CPT  and re-
     place  the  CPT  if  there  is  a  linear  abnormality  or  change in
     resistance   that  is   not  within   tolerance  by   following   the
     Accomplishment Instructions, paragraphs 3.D.(1) through  3.D.(14)(b),
     of  ASB  76-73-8A,  if  using  Test  Box  P/N  76700-40009-042  or by
     following paragraph 3.B.(12) of TR 73-08 or paragraph 3.B.(12) of  TR
     73-10, if using Test Box P/N 76700-40009-043. You are not required to
     use Sikorsky's CPT data sheet or submit a data sheet to Sikorsky.

(iii) Measure the differential voltage of each engine CPT  and replace the
      CPT if the measured voltage is not within tolerance by following the
      Accomplishment Instructions, paragraphs 3.E. through 3.G.(1) of  ASB
      76-73-8A,  if using  Test Box  P/N 76700-40009-042  or by  following
      paragraph 3.B.(13) of TR 73-08 or paragraph 3.B.(13) of TR 73-10, if
      using Test  Box P/N  76700-40009-043. You  are not  required to  use
      Sikorsky's CPT data sheet or submit a data sheet to Sikorsky.

(2) Thereafter, at intervals not to exceed 300 hours TIS:

(i) If using Test Box P/N 76700-40009-042:

(A) Measure resistance of each engine CPT  and  replace the CPT if the re-
    sistance is not  within tolerance by  following paragraph 4.B.(11)  of
    Sikorsky Maintenance Manual, SA 4047-76C-2,  Temporary Revision No. 73
    -07, dated August 17, 2016 (TR 73-07), except you are not required  to
    use Sikorsky's CPT data sheet or return a failed CPT to Sikorsky.

(B) Measure the linearity resistance movement of each engine CPT  and  re-
    place  the  CPT  if  the  movement  exceeds  tolerance  by   following
    paragraphs 4.B.(12)(a) through 4.B.(13)(f) of TR 73-07, except you are
    not required to use Sikorsky's CPT  data sheet or return a failed  CPT
    to Sikorsky.

(C) Measure the differential voltage of each CPT  by following  paragraphs
    4.B.(14) through 4.B.(15)(h) of TR 73-07, except you are not  required
    to use Sikorsky's  CPT data sheet.  If the maximum  voltage is greater
    than  100  millivolts  or  the  minimum  voltage  is  less  than  -100
    millivolts, replace the CPT.

(ii) For helicopters using Test Box P/N 76700-40009-043:

(A) Measure resistance of each engine CPT  and  replace the CPT if the re-
    sistance is not within tolerance by following paragraph 5.B.(11) of TR
    73-07, paragraph 3.B.(11) of TR 73-08, or paragraph 3.B.(11) of TR  73
    -10, except you are not required  to use Sikorsky's CPT data sheet  or
    return a failed CPT to Sikorsky.

(B) Measure the resistance linearity of each engine CPT  and  replace  the
    CPT if the resistance is  not within tolerance by following  paragraph
    5.B.(12) of  TR 73-07,  paragraph 3.B.(12)  of TR  73-08, or paragraph
    3.B.(12) of TR  73-10, except you  are not required  to use Sikorsky's
    CPT data sheet or return a failed CPT to Sikorsky.

(C) Measure the differential voltage of each engine CPT  and  replace  the
    CPT if the resistance is not within tolerance by following  paragraphs
    5.B.(13)(a) through 5.B.(13)(k) of TR 73-07, paragraph 3.B.(13) of  TR
    73-08, or paragraph 3.B.(13) of TR 73-10, except you are not  required
    to use Sikorsky's CPT data sheet or return a failed CPT to Sikorsky.

(h) CREDIT FOR PREVIOUS ACTIONS

    Actions accomplished before the effective date of this AD  in  accord-
    ance with the procedures  specified in Sikorsky S-76  Helicopter Alert
    Service  Bulletin ASB  76-73-8, Basic  Issue, dated  August 21,  2015;
    Sikorsky Special  Service Instruction  SSI No.  76-87,  dated July 24,
    2015; or Sikorsky Special Service Instruction SSI No. 76-87,  Revision
    A, dated  August 21,  2015, are  considered acceptable  for compliance
    with the corresponding actions  specified in paragraph (g)(1)  of this
    AD.

(i) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(1) The  Manager,  Boston  ACO Branch,  FAA,  has the authority to approve
    AMOCs for this AD, if requested  using the procedures found in 14  CFR
    39.19. In  accordance with  14 CFR  39.19, send  your request  to your
    principal  inspector  or  local Flight  Standards District  Office, as
    appropriate. If  sending information  directly to  the manager  of the
    certification  office,  send  it  to  the  attention  of  the   person
    identified in paragraph (j) of this AD.

(2) Before using any approved AMOC,  notify your appropriate principal in-
    spector, or lacking  a principal inspector,  the manager of  the local
    flight standards district office/certificate holding district office.

(j) RELATED INFORMATION

(1) For more information  about this AD,  contact  Nick Rediess,  Aviation
    Safety  Engineer,  Boston  ACO  Branch,  Compliance  &   Airworthiness
    Division,  FAA, 1200  District Avenue,  Burlington, MA  01803;  phone:
    (781) 238-7159; email: nicholas.rediess@faa.gov.

(2) For service information identified  in  this  AD,  contact  your local
    Sikorsky Field Representative  or Sikorsky's Service Engineering Group
    at Sikorsky Aircraft Corporation, 124 Quarry Road, Trumbull, CT 06611;
    telephone 1-800-Winged-S or 203-416-4299;  email wcs_cust_service_eng.
    gr-sik@lmco.com. Operators may also log on to the Sikorsky 360 website
    at  https://www.sikorsky360.com.  You may view this referenced service
    information  at  the  FAA,  Office of the Regional Counsel,  Southwest
    Region,  10101 Hillwood Pkwy,  Room 6N-321,  Fort Worth, TX 76177. For
    information  on the availability  of this material  at  the FAA,  call
    (817) 222-5110.

(k) MATERIAL INCORPORATED BY REFERENCE

(1) The Director of the Federal Register  approved  the  incorporation  by
    reference (IBR) of  the service information  listed in this  paragraph
    under 5 U.S.C. 552(a) and 1 CFR part 51.

(2) You must use  this service information as applicable to do the actions
    required by this AD, unless the AD specifies otherwise.

(3) The following service information was approved for IBR  on November 8,
    2019.

(i) Sikorsky Maintenance Manual,  SA 4047-76C-2,  Temporary  Revision  No.
    73-10, dated June 25, 2019.

(ii) [Reserved]

(4) The following service information was approved  for  IBR  on  June 25,
    2018 (83 FR 23355, May 21, 2018).

(i) Sikorsky S-76 Helicopter Alert Service Bulletin ASB 76-73-8,  Revision
    A, dated December 4, 2015.

(ii) Sikorsky Maintenance Manual,  SA 4047-76C-2,  Temporary  Revision No.
     73-07, dated August 17, 2016.

(iii) Sikorsky Maintenance Manual,  SA 4047-76C-2,  Temporary Revision No.
      73-08, dated September 20, 2017.

(5) For Sikorsky service information identified in this AD,  contact  your
    local Sikorsky Field Representative  or Sikorsky's Service Engineering
    Group at Sikorsky Aircraft Corporation,  124 Quarry Road, Trumbull, CT
    06611; telephone 800-Winged-S or 203-416-4299; email wcs_cust_service_
    eng.gr-sik@lmco.com.  Operators may also log  on  to  the Sikorsky 360
    website at https://www.sikorsky360.com. Sikorsky Aircraft Corporation,
    Customer  Service  Engineering,  124 Quarry Road,  Trumbull, CT 06611;
    telephone 1-800-Winged-S or 203-416-4299;  email wcs_cust_service_eng.
    gr-sik@lmco.com.

(6) You may view  this service information at FAA,  Office of the Regional
    Counsel, Southwest Region, 10101 Hillwood Pkwy, Room 6N-321, Ft Worth,
    TX 76177.  For information on the availability of this material at the
    FAA, call (817) 222-5110.

(7) You  may  view  this  service  information  that  is  incorporated  by
    reference at the National Archives and Records Administration  (NARA).
    For information on the availability of this material  at  NARA,  email
    fedreg.legal@nara.gov,   or  go  to:  http://www.archives.gov/federal-
    register/cfr/ibr-locations.html.

Issued in Fort Worth, Texas, on September 20, 2019. Lance T Gant, Director
Compliance & Airworthiness Division, Aircraft Certification Service.

FOR FURTHER INFORMATION CONTACT:  Nick Rediess,  Aviation Safety Engineer,
Boston ACO Branch, Compliance & Airworthiness Division, 1200 District Ave-
nue,  Burlington,  MA  01803;  telephone  (781) 238-7159;  email nicholas.
rediess@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2019-0389; Product Identifier 2018-SW-035-AD; Amendment
39-19748; AD 2019-19-12]
RIN 2120-AA64

Airworthiness Directives; Sikorsky Aircraft Corporation Helicopters

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2018-10-07
for Sikorsky Aircraft Corporation (Sikorsky) Model S-76C helicopters.
AD 2018-10-07 required inspecting the engine collective position
transducer (CPT). This new AD retains the requirements of AD 2018-10-07
and expands the applicability. This AD is prompted by the determination
that an additional part-numbered engine CPT is affected by the same
unsafe condition.

The FAA is issuing this AD to address the unsafe condition on these
products.

DATES: This AD is effective November 8, 2019.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of November 8,
2019.
The Director of the Federal Register approved the incorporation by
reference of certain other publications listed in this AD as of June
25, 2018 (83 FR 23355, May 21, 2018).

ADDRESSES: For service information identified in this final rule,
contact your local Sikorsky Field Representative or Sikorsky's Service
Engineering Group at Sikorsky Aircraft Corporation, 124 Quarry Road,
Trumbull, CT 06611; telephone 1-800-Winged-S or 203-416-4299; email
wcs_cust_service_eng.gr-sik@lmco.com. Operators may also log on to the
Sikorsky 360 website at https://www.sikorsky360.com. You may review a
copy of the referenced service information at the FAA, Office of the
Regional Counsel, Southwest Region, 10101 Hillwood Pkwy, Room 6N-321,
Fort Worth, TX 76177. It is also available on the internet at http://www.
regulations.gov by searching for and locating Docket No. FAA-2019-0389.

Examining the AD Docket

You may examine the AD docket on the internet at http://www.regulations.
gov by searching for and locating Docket No. FAA-2019-
0389; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, the regulatory evaluation, any comments received, and
other information. The address for Docket Operations is Document
Operations, U.S. Department of Transportation, Docket Operations, M-30,
West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE,
Washington, DC 20590.

FOR FURTHER INFORMATION CONTACT: Nick Rediess, Aviation Safety
Engineer, Boston ACO Branch, Compliance & Airworthiness Division, 1200
District Avenue, Burlington, MA 01803; telephone (781) 238-7159; email
nicholas.rediess@faa.gov.

SUPPLEMENTARY INFORMATION:

Discussion

The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to supersede AD 2018-10-07, Amendment 39-19282 (83 FR
23355, May 21, 2018) (``AD 2018-10-07''). AD 2018-10-07 applied to
Sikorsky Model S-76C helicopters with a Turbomeca, S.A., Arriel 2S1 or
Arriel 2S2 engine with an engine CPT part number (P/N) 76900-01821-104
installed. The NPRM published in the Federal Register on May 23, 2019
(84 FR 23740). The NPRM was prompted by the determination that an
additional part-numbered CPT is affected by the same unsafe condition
identified in AD 2018-10-07. The NPRM proposed to retain all of the
requirements of AD 2018-10-07, which required initial and recurring
inspections of each CPT by measuring resistance, linearity resistance
movement, and differential voltage, and depending on the outcome of the
inspections, replacing the CPT. The NPRM also proposed to add engine
CPT P/N 76900-01821-105 to the applicability. The FAA is issuing this
AD to address the unsafe condition on these products.

Comments

The FAA gave the public the opportunity to participate in
developing this AD. The FAA received no comments on the NPRM or on the
determination of the cost to the public.

Conclusion

The FAA reviewed the relevant data and determined that air safety
and the public interest require adopting this AD as proposed; however,
since issuance of the NPRM, Sikorsky issued Maintenance Manual, SA
4047-76C-2, Temporary Revision 73-10, dated June 25, 2019 (TR 73-10),
to update Sikorsky Maintenance Manual, SA 4047-76C-2, Temporary
Revision No. 73-08, dated September 20, 2017 (TR 73-08). The NPRM
proposed to require completing certain corrective actions with TR 73-
08. This final rule includes the option to use TR 73-10 for those
corrective actions instead.

Related Service Information Under 1 CFR Part 51

The FAA reviewed Sikorsky S-76 Helicopter Alert Service Bulletin
76-73-8, Revision A, dated December 4, 2015 (ASB 76-73-8A), which
specifies a one-time inspection of total resistance, linearity
resistant movement, excitation voltage, and differential voltage of the
CPTs using CPT Text Box P/N 76700-40009-042. The FAA also reviewed
Sikorsky Maintenance Manual, SA 4047-76C-2, Temporary Revision No. 73-
07, dated August 17, 2016 (TR 73-07), which specifies procedures for
removing, installing, and adjusting the CPTs, and inspections of total
resistance, linearity resistant movement, excitation voltage, and
differential voltage of the CPTs. TR 73-07 also divides the procedures
by CPT Test Box P/N by providing separate procedures for test boxes
modified by Sikorsky Special Service Instructions (SSI) No. 76-96,
dated August 19, 2016, which is not incorporated by reference in this
AD.
Additionally, the FAA reviewed TR 73-08, which updates procedures
in TR 73-07. TR 73-08 does not divide the procedures by CPT Test Box P/
N as it eliminates the procedures for CPT Text Box P/N 76700-40009-042.
TR 73-08 omits obsolete figures and it provides inspection results as
pass or fail.
Finally, the FAA reviewed TR 73-10, which updates procedural steps
and graphics in TR 73-08.
This service information is reasonably available because the
interested parties have access to it through their normal course of
business or by the means identified in the ADDRESSES section.

Other Related Service Information

The FAA reviewed Sikorsky S-76 Helicopter ASB 76-73-8, Basic Issue,
dated August 21, 2015 (ASB 76-73-8). ASB 76-73-8 contains the same
procedures as ASB 76-73-8A; however, ASB 76-73-8A updates Sikorsky's
contact information for submitting a purchase order.
The FAA also reviewed Sikorsky SA 4047-76C-2-1, Temporary Revision
No. 5-181, dated August 21, 2015 (TR 5-181); Task 5-20-00 of Sikorsky
Airworthiness Limitations and Inspection Requirements, Publication No.
SA 4047-76C-2-1, Revision 24, dated December 15, 2015 (Task 5-20-00);
and Section 73-22-04 of Chapter 73 Engine Fuel and Control, of Sikorsky
Maintenance Manual, SA 4047-76C-2, Revision 31, dated December 15, 2015
(Section 73-22-04). TR 5-181 specifies adding CPT inspections
referenced in Section 73-22-04 to the 300-hour inspection checklist
contained in Task 5-20-00.
The FAA also reviewed Sikorsky Safety Advisory No. SSA-S76-11-0002,
dated May 17, 2011. This service information provides precautionary
instructions to minimize hazardous situations that might result from an
unreliable CPT.
The FAA also reviewed Sikorsky SSI No. 76-96, dated August 19,
2016, which specifies procedures to modify CPT Test Box P/N 76700-
40009-042 and re-identify it as P/N 76700-40009-043. This one-time
modification reduces the instructions to inspect the CPT and improves
the inspection accuracy.
The FAA also reviewed Sikorsky SSI No. 76-87, dated July 24, 2015,
and SSI No. 76-87A, Revision A, dated August 21, 2015. These SSIs
specify a one-time inspection of total resistance, linearity resistant movement,
excitation voltage, and differential voltage of the CPTs using CPT Text
Box P/N 76700-40009-042.

Interim Action

The FAA considers this AD interim action. The design approval
holder is currently developing a terminating action that will address
the unsafe condition identified in this AD. Once this action is
developed, approved, and available, the FAA might consider additional
rulemaking.

Costs of Compliance

The FAA estimates that this AD affects 115 helicopters of U.S.
Registry. The FAA estimates that operators may incur the following
costs in order to comply with this AD. Labor costs are estimated at $85
per work-hour.
The inspections take about 3.75 work-hours for an estimated cost of
$319 per helicopter and $36,685 for the U.S. fleet per inspection
cycle. Replacing a CPT takes about 6 work-hours and parts cost $3,072
for an estimated replacement cost of $3,582.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.

Regulatory Findings

The FAA has determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD)
2018-10-07, Amendment 39-19282 (83 FR 23355, May 21, 2018), and adding
the following new AD: