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PROPOSED AD |
BOMBARDIER, INC.:
Docket No. FAA-2019-0479; Product Identifier 2019-NM-020-AD.
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(a) COMMENTS DUE DATE The FAA must receive comments by August 26, 2019. (b) AFFECTED ADS This AD replaces AD 2009-09-02, Amendment 39-15888 (74 FR 18121, April 21, 2009) ("AD 2009-09-02"). (c) APPLICABILITY This AD applies to Bombardier, Inc., Model DHC-8-400, -401, and -402 airplanes, certificated in any category, serial numbers 4001, 4003, and subsequent, equipped with main landing gear (MLG) forward stabilizer brace part number (P/N) 46401-7. (d) SUBJECT Air Transport Association (ATA) of America Code 32, Main landing gear. (e) REASON This AD was prompted by reports of failures of the aft hinge of the MLG forward stabilizer brace due to fatigue cracks. The FAA is issuing this AD to address failure of the stabilizer brace, which could result in the collapse of the MLG. (f) COMPLIANCE Comply with this AD within the compliance times specified, unless already done. (g) RETAINED INSPECTION AND CORRECTIVE ACTIONS, WITH REVISED SERVICE INFO- RMATION AND REMOVED REPORTING REQUIREMENT This paragraph restates the requirements of paragraph (f) of AD 2009 -09-02, with new service information and removed reporting requirement. Unless already done, do the following actions: (1) At the applicable time specified in paragraph (g)(1)(i), (g)(1)(ii), (g)(1)(iii), or (g)(1)(iv) of this AD: Perform non- destructive inspections for damage of the MLG forward stabilizer brace assemblies P/N 46401-7, in accordance with Bombardier Repair Drawing 8/4-32-099, Issue 1, dated March 10, 2009, and Goodrich Service Concession Request 026-09, Revision B, dated March 10, 2009; or Bombardier Repair Drawing 8/4-32-099, Issue 4, dated September 4, 2018, and Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018. Repeat the inspection thereafter at intervals not to exceed 2,000 flight cycles. As of the effective date of this AD, use Bombardier Repair Drawing 8/4-32-099, Issue 4, dated September 4, 2018, and Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018, for the actions required by this paragraph. (i) For airplanes with MLG forward stabilizer braces that have accumulated 12,000 or more total flight cycles as of May 6, 2009 (the effective date of AD 2009-09-02): Inspect within 50 flight cycles after May 6, 2009. (ii) For airplanes with MLG forward stabilizer braces that have accumul- ated 9,000 or more total flight cycles but fewer than 12,000 total flight cycles as of May 6, 2009 (the effective date of AD 2009-09 -02): Inspect before the accumulation of 12,050 total flight cycles, or within 500 flight cycles after May 6, 2009, whichever occurs earlier. (iii) For airplanes with MLG forward stabilizer braces that have accumul- ated 4,500 or more total flight cycles but fewer than 9,000 total flight cycles as of May 6, 2009 (the effective date of AD 2009-09 -02): Inspect before the accumulation of 9,500 total flight cycles, or within 1,500 flight cycles after May 6, 2009, whichever occurs earlier. (iv) For airplanes with MLG forward stabilizer braces that have accumul- ated fewer than 4,500 total flight cycles as of May 6, 2009 (the effective date of AD 2009-09-02): Inspect before the accumulation of 6,000 total flight cycles. (2) If any damage is found during any inspection required by paragraph (g)(1) of this AD, before further flight, do all applicable corrective actions in accordance with Goodrich Service Concession Request 026-09, Revision B, dated March 10, 2009; or Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018; except as provided by paragraphs (g)(3), (g)(4), (g)(5), and (g)(6) of this AD. As of the effective date of this AD, use Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018, for the actions required by this paragraph. (3) For airplanes on which step 24. of Goodrich Service Concession Request 026-09, Revision B, dated March 10, 2009, has been done: Within 1,200 flight cycles after May 6, 2009 (the effective date of AD 2009-09-02), rework the MLG forward stabilizer brace, and except for airplanes on which the rework has been done, within 600 flight cycles after May 6, 2009, do a detailed visual inspection for damage of the stabilizer brace apex lugs, in accordance with Goodrich Service Concession Request 026-09, Revision B, dated March 10, 2009; or Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018. If any damage is found, repair before further flight in accordance with Section C of Goodrich Service Concession Request 026-09, Revision B, dated March 10, 2009; or Section C of Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018. As of the effective date of this AD, use Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018, for the actions required by this paragraph. (4) At the applicable time specified in paragraph (g)(4)(i), (g)(4)(ii), or (g)(4)(iii) of this AD, replace the forward stabilizer brace assembly, in accordance with Goodrich Service Concession Request 026 -09, Revision B, dated March 10, 2009; or Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018. As of the effective date of this AD, use Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018, for the actions required by this paragraph. (i) For airplanes on which cracking is found during any inspection required by this AD, and the cracking exceeds the limit specified in paragraph (g)(4)(i)(A) or (g)(4)(i)(B) of this AD, as applicable: Replace the assembly before further flight. (A) For cracking found before the effective date of this AD: The limit specified in Section C of Goodrich Service Concession Request 026-09, Revision B, dated March 10, 2009. (B) For cracking found on or after the effective date of this AD: The limit specified in Section C or Section D of Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018. (ii) For airplanes on which any cracking is found after the rework specif- ied in Section C of Goodrich Service Concession Request 026-09, Revision B, dated March 10, 2009; or specified in Section C or Section D of Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018: Replace the assembly before further flight. (iii) For airplanes on which no cracking is found after the rework specified in Section C of Goodrich Service Concession Request 026 -09, Revision B, dated March 10, 2009; or specified in Section C or Section D of Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018: Replace the assembly within 2,700 flight cycles after doing the rework. (5) If foreign object damage is found during any inspection required by this AD, or if damage is found to a forward stabilizer brace lug or stop bracket retention hole apex bushing, before further flight, repair using a method approved by the Manager, New York ACO Branch, FAA; or Transport Canada Civil Aviation (TCCA); or Bombardier, Inc.'s TCCA Design Approval Organization (DAO). If approved by the DAO, the approval must include the DAO-authorized signature. (6) If any crack is found during the visual inspection under 10X magnific- ation, repair before further flight, in accordance with Goodrich Service Concession Request 026-09, Revision B, dated March 10, 2009; or Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018. As of the effective date of this AD, use Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018, for the actions required by this paragraph. (7) Before the accumulation of 6,000 total flight cycles on the MLG for- ward stabilizer braces, or within 600 flight hours after May 6, 2009 (the effective date of AD 2009-09-02), whichever occurs later: Do a detailed visual inspection for cracking of both MLG forward stabilizer braces and do all applicable liquid penetrant inspections for cracking, in accordance with Bombardier Q400 All Operator Message 338, dated February 23, 2009. Repeat the inspection thereafter at intervals not to exceed 600 flight hours. If any cracking is found during any inspection required by this paragraph, repair before further flight in accordance with Bombardier Repair Drawing 8/4-32-099, Issue 1, dated March 10, 2009, and Goodrich Service Concession Request 026-09, Revision B, dated March 10, 2009; or Bombardier Repair Drawing 8/4-32 -099, Issue 4, dated September 4, 2018, and Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018. As of the effective date of this AD, use Bombardier Repair Drawing 8/4-32 -099, Issue 4, dated September 4, 2018, and Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018, to repair cracking found during any inspection required by this paragraph. (h) NEW REQUIREMENT OF THIS AD: INSTALLATION OF ELBOW RESTRICTOR Within 2,000 flight hours or 12 months, whichever occurs first, from the effective date of this AD: Install an elbow restrictor, P/N 46610 -1, in accordance with the Accomplishment Instructions of Bombardier Service Bulletin 84-32-69, Revision C, dated January 20, 2011. (i) TERMINATING ACTIONS (1) Installation of an elbow restrictor as required by paragraph (h) of this AD terminates the repetitive inspection requirements of paragraphs (g)(1) and (g)(7) of this AD. (2) Installation of an elbow restrictor as required by paragraph (h) of this AD terminates the replacement of the forward stabilizer brace assembly requirement of paragraph (g)(4)(iii) of this AD. (j) NEW REQUIREMENT OF THIS AD: REVISED REPETITIVE INSPECTIONS OF THE MLG FORWARD STABILIZER BRACE (1) Within 2,000 flight cycles after the installation specified in paragraph (h) of this AD, or within 12 months after the effective date, whichever occurs later, do the non-destructive inspection, in accordance with Bombardier Repair Drawing 8/4-32-099, Issue 4, dated September 4, 2018, and Goodrich Service Concession Request 026-09, Revision H, dated August 29, 2018. Thereafter, repeat the non- destructive inspection at the times specified in paragraph (j)(2) of this AD. (2) Repeat the non-destructive inspection required in paragraph (j)(1) of this AD at the applicable intervals specified in paragraphs (j)(2)(i), (j)(2)(ii), and (j)(2)(iii) of this AD. (i) For forward stabilizer braces, P/N 46401-7, that have not had any required rework done, as specified in Goodrich Service Concession Request 026-09, Section C or D, and have had Bombardier Service Bulletin 84-32-69 or Bombardier Service Bulletin 84-32-76 incorporated: Do the non-destructive inspection at intervals not to exceed 6,000 flight cycles. (ii) For forward stabilizer braces, P/N 46401-7, that have been reworked in accordance with Goodrich Service Concession Request 026-09, Section D, and have had Bombardier Service Bulletin 84-32-69 or Bombardier Service Bulletin 84-32-76 incorporated: Do the non -destructive inspection at intervals not to exceed 6,000 flight cycles. (iii) For forward stabilizer braces, P/N 46401-7, that have been reworked in accordance with Goodrich Service Concession Request 026-09, Section C, and have had Bombardier Service Bulletin 84-32-69 or Bombardier Service Bulletin 84-32-76 incorporated: Do the non -destructive inspection at intervals not to exceed 3,000 flight cycles. (k) ACCEPTABLE METHOD OF COMPLIANCE FOR PARAGRAPH (H) OF THIS AD Replacing the standard elbow fitting at the retract port of the lock actuator with a new custom elbow fitting in accordance with the Accomplishment Instructions of Bombardier Service Bulletin 84-32-76, Revision B, dated August 1, 2018, is an acceptable method of compliance for the installation required by paragraph (h) of this AD. (l) CREDIT FOR PREVIOUS ACTIONS (1) This paragraph provides credit for actions required by paragraph (h) of this AD, if those actions were performed before the effective date of this AD using the service information in paragraph (l)(1)(i), (l)(1)(ii), or (l)(1)(iii) of this AD. (i) Bombardier Service Bulletin 84-32-69, dated June 30, 2009. (ii) Bombardier Service Bulletin 84-32-69, Revision A, dated August 19, 2009. (iii) Bombardier Service Bulletin 84-32-69, Revision B, dated September 17, 2009. (2) This paragraph provides credit for actions specified in paragraph (j) of this AD, if those actions were performed before the effective date of this AD using the service information in paragraph (l)(2)(i), (l)(2)(ii), or (l)(2)(iii) of this AD. (i) Bombardier Repair Drawing 8/4-32-099, Issue 1, dated March 10, 2009, and Goodrich Service Concession Request 026-09, Revision B, dated March 10, 2009. (ii) Bombardier Repair Drawing 8/4-32-099, Issue 2, dated April 20, 2009, and Goodrich Service Concession Request 026-09, Revision C, dated April 17, 2009. (iii) Bombardier Repair Drawing 8/4-32-099, Issue 3, dated December 3, 2009, and Goodrich Service Concession Request 026-09, Revision D, dated November 27, 2009. (3) This paragraph provides credit for actions performed using the method of compliance specified in paragraph (k) of this AD, if those actions were performed before the effective date of this AD using the service information in paragraph (l)(3)(i) or (l)(3)(ii) of this AD. (i) Bombardier Service Bulletin 84-32-76, dated May 20, 2010. (ii) Bombardier Service Bulletin 84-32-76, Revision A, dated June 19, 2014. (m) OTHER FAA AD PROVISIONS (1) ALTERNATIVE METHODS OF COMPLIANCE (AMOCs): The Manager, New York ACO Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the certification office, send it to ATTN: Program Manager, Continuing Operational Safety, FAA, New York ACO Branch. AMOCs approved previously in accordance with AD 2009 -09-02 are approved as AMOCs for the corresponding requirements in paragraph (g) of this AD. (2) CONTACTING THE MANUFACTURER: For any requirement in this AD to obtain corrective actions from a manufacturer, the action must be accomplished using a method approved by the Manager, New York ACO Branch, FAA; or TCCA; or Bombardier, Inc.'s TCCA DAO. If approved by the DAO, the approval must include the DAO-authorized signature. (n) RELATED INFORMATION (1) Refer to Mandatory Continuing Airworthiness Information (MCAI) Canadian AD CF-2009-11R2, dated May 31, 2018, for related information. This MCAI may be found in the AD docket on the internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2019-0479. (2) For more information about this AD, contact Andrea Jimenez, Aerospace Engineer, Airframe and Mechanical Systems Section, FAA, New York ACO Branch, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; telephone 516-228-7330; fax 516-794-5531; email 9-avs-nyaco-cos@faa.gov. (3) For service information identified in this AD, contact Bombardier, Inc., Q-Series Technical Help Desk, 123 Garratt Boulevard, Toronto, Ontario M3K 1Y5, Canada; telephone 416-375-4000; fax 416-375-4539; email thd.qseries@aero.bombardier.com; internet http://www.bombardier.com. For Goodrich service information identified in this NPRM, contact Collins Aerospace, 1400 South Service Road West, Oakville, Ontario L6L 5Y7, Canada; telephone: 905-827-7777. You may view this service information at the FAA, Transport Standards Branch, 2200 South 216th St., Des Moines, WA. For information on the availability of this material at the FAA, call 206-231-3195. Issued in Des Moines, Washington, on June 26, 2019. Dionne Palermo, Acting Director, System Oversight Division, Aircraft Certification Service. DATES: The FAA must receive comments on this proposed AD by August 26, 2019.
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DEPARTMENT OF TRANSPORTATION Estimated Costs for Required Actions
The FAA has received no definitive data that would enable the |