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2018-20-13 |
THE BOEING COMPANY:
(
c o r r e c t i o n )
Amendment 39-19447; Docket No. FAA-2017-0127; Product Identifier 2016-NM-161-AD. |
TDATA NOTE: The original FAA copy had a typo in the applicability section.
Tdata made the correction on the initial release so no change
is necessary.
(a) EFFECTIVE DATE
This AD is effective November 15, 2018.
(b) AFFECTED ADS
This AD affects AD 2015-21-09, Amendment 39-18302 (80 FR 65121,
October 26, 2015) ("AD 2015-21-09"); AD 2015-19-04, Amendment 39
-18267, (80 FR 55505, September 16, 2015) ("AD 2015-19-04"); and AD
2015-21-10, Amendment 39-18303 (80 FR 65130, October 26, 2015) ("AD
2015-21-10").
(c) APPLICABILITY
This AD applies to all The Boeing Company airplanes, certificated in
any category, identified in paragraphs (c)(1), (c)(2), and (c)(3) of
this AD.
(1) Model 737 airplanes, excluding Model 737-100, -200, -200C, -300, -400,
and -500 series airplanes.
(2) Model 757-200, -200PF, -200CB, and -300 series airplanes.
(3) Model 767-200, -300, -300F, and -400ER series airplanes.
(d) SUBJECT
Air Transport Association (ATA) of America Code 28; Fuel.
(e) UNSAFE CONDITION
This AD was prompted by reports of latently failed motor-operated
valve (MOV) actuators of the fuel shutoff valves. We are issuing this
AD to prevent a latent failure of the actuator for the engine or
auxiliary power unit (APU) fuel shutoff valves, which could result in
the inability to shut off fuel to the engine or the APU, and, in case
of certain engine or APU fires, could result in structural failure.
(f) COMPLIANCE
Comply with this AD within the compliance times specified, unless
already done.
(g) INSPECTION TO DETERMINE PART NUMBER (P/N)
(1) For Model 737-600, -700, -700C, -800, -900 and -900ER series airplanes
Within 8 years after the effective date of this AD, do an inspection
to determine the part numbers of the MOV actuators of the fuel shutoff
valves for the left and right engines, in accordance with the
Accomplishment Instructions of Boeing Service Bulletin 737-28-1314,
dated November 17, 2014. A review of airplane maintenance records is
acceptable in lieu of this inspection if the part number of the MOV
actuator at each location can be conclusively determined from that
review.
(2) For airplanes identified in paragraphs (c)(2) and (c)(3) of this AD:
Within 8 years after the effective date of this AD, do an inspection
to determine the part numbers of the MOV actuators of the fuel shutoff
valves for the left and right engines, and of the APU fuel shutoff
valve, in accordance with the Accomplishment Instructions of Boeing
Special Attention Service Bulletin 757-28-0138, Revision 1, dated June
19, 2017 ("SB 757-28-0138 R1"); or Boeing Service Bulletin 767-28
-0115, Revision 1, dated June 2, 2016 ("SB 767-28-0115 R1"); as
applicable. A review of airplane maintenance records is acceptable in
lieu of this inspection if the part number of the MOV actuator at each
location can be conclusively determined from that review.
(h) REPLACEMENT
(1) For Model 737-600, -700, -700C, -800, -900 and -900ER series airplanes
on which any MOV actuator having P/N MA20A2027 or P/N MA30A1001
(Boeing P/N S343T003-56 or Boeing P/N S343T003-66, respectively), is
found during the inspection required by paragraph (g)(1) of this AD:
Within 8 years after the effective date of this AD, replace each
affected MOV actuator with an MOV actuator having P/N MA30A1017
(Boeing P/N S343T003-76), in accordance with the Accomplishment
Instructions of Boeing Service Bulletin 737-28-1314, dated November
17, 2014. Where Boeing Service Bulletin 737-28-1314, dated November
17, 2014, specifies the installation of a new MOV actuator, this AD
allows the installation of a new or serviceable MOV actuator. While
not required by this AD, the Accomplishment Instructions specified in
Boeing Service Bulletin 737-28-1314, dated November 17, 2014, for
replacing MOV actuators having Boeing P/N S343T003-66 or Boeing P/N
S343T003-56 may be used for replacing MOV actuators having P/N
MA20A1001-1 (Boeing P/N S343T003-39).
(2) For airplanes identified in paragraph (c)(2) of this AD on which any
MOV actuator having P/N MA20A2027 or P/N MA30A1001 (Boeing P/N
S343T003-56 or Boeing P/N S343T003-66, respectively) is found during
the inspection required by paragraph (g)(2) of this AD: Within 8 years
after the effective date of this AD, replace each affected MOV
actuator with an MOV actuator having P/N MA30A1017 (Boeing P/N
S343T003-76), P/N AV-31-1 (Boeing P/N S343T003-111), or P/N MA11A1265
-1 (Boeing P/N S343T003-41), in accordance with the Accomplishment
Instructions of SB 757-28-0138 R1. Where SB 757-28-0138 R1 specifies
the installation of a new MOV actuator, this AD allows the
installation of a new or serviceable MOV actuator. While not required
by this AD, the Accomplishment Instructions specified in SB 757-28
-0138 R1 for replacing MOV actuators having Boeing P/N S343T003-66 or
Boeing P/N S343T003-56 may be used for replacing MOV actuators having
P/N MA20A1001-1 (Boeing P/N S343T003-39).
(3) For airplanes identified in paragraph (c)(3) of this AD on which any
MOV actuator having P/N MA20A2027 (Boeing P/N S343T003-56) or P/N
MA30A1001 (Boeing P/N S343T003-66) is found during the inspection
required by paragraph (g)(2) of this AD: Within 8 years after the
effective date of this AD, replace each affected MOV actuator with an
MOV actuator having P/N MA30A1017 (Boeing P/N S343T003-76), P/N AV-31
-1 (Boeing P/N S343T003-111), P/N MA11A1265 (Boeing P/N S343T003-14),
or P/N MA11A1265-1 (Boeing P/N S343T003-41), in accordance with the
Accomplishment Instructions of SB 767-28-0115 R1. Where SB 767-28-0115
R1 specifies the installation of a new MOV actuator, this AD allows
the installation of a new or serviceable MOV actuator. While not
required by this AD, the Accomplishment Instructions specified in SB
767-28-0115 R1, for replacing MOV actuators having Boeing P/N
S343T003-66 or Boeing P/N S343T003-56 may be used for replacing MOV
actuators having P/N MA20A1001-1 (Boeing P/N S343T003-39).
(i) MAINTENANCE OR INSPECTION PROGRAM REVISION
(1) For Model 737-600, -700, -700C, -800, -900 and -900ER series airplanes
with an original certificate of airworthiness or original export
certificate of airworthiness issued on or before the effective date of
this AD: Prior to or concurrently with the actions required by
paragraph (h)(1) of this AD or within 30 days after the effective date
of this AD, whichever is later, revise the maintenance or inspection
program, as applicable, to add the airworthiness limitations (AWLs)
specified in paragraphs (i)(1)(i), (i)(1)(ii), and (i)(1)(iii) of this
AD. The initial compliance time for accomplishing the actions required
by AWL No. 28-AWL-24 is within 6 years since the most recent
inspection was performed in accordance with AWL No. 28-AWL-24, or
within 6 years since the actions specified in Boeing Alert Service
Bulletin 737-28A1207 were accomplished, whichever is later.
(i) AWL No. 28-AWL-21, Motor Operated Valve (MOV) Actuator-Lightning and
Fault Current Protection Electrical Bond, as specified in Boeing 737-
600/700/700C/800/900/900ER Special Compliance Items/Airworthiness
Limitations, D626A001-9-04, Revision June 2018.
(ii) AWL No. 28-AWL-22, Motor Operated Valve (MOV) Actuator-Electrical
Design Feature, as specified in Boeing 737-600/700/700C/800/900/900ER
Special Compliance Items/Airworthiness Limitations, D626A001-9-04,
Revision June 2018.
(iii) AWL No. 28-AWL-24, Spar Valve Motor Operated Valve (MOV) Actuator-
Lightning and Fault Current Protection Electrical Bond, as specified
in Boeing 737-600/700/700C/800/900/900ER Special Compliance Items/
Airworthiness Limitations, D626A001-9-04, Revision June 2018.
(2) For airplanes identified in paragraph (c)(2) of this AD: Prior to or
concurrently with the actions required by paragraph (h)(2) of this AD,
revise the maintenance or inspection program, as applicable, to add
the AWLs specified in paragraphs (i)(2)(i), (i)(2)(ii), and
(i)(2)(iii) of this AD. The initial compliance time for accomplishing
the actions required by AWL No. 28-AWL-25 is within 6 years since the
most recent inspection was performed in accordance with AWL No. 28
-AWL-25, or within 6 years since the actions specified in Boeing Alert
Service Bulletin 757-28A0088 were accomplished, whichever is later.
(i) AWL No. 28-AWL-23, Motor Operated Valve (MOV) Actuator-Lightning and
Fault Current Protection Electrical Bond, as specified in Boeing 757
Maintenance Planning Data (MPD) Document, Section 9, Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements (CMRs),
D622N001-9, Revision May 2018.
(ii) AWL No. 28-AWL-24, MOV Actuator-Electrical Design Feature, as speci-
fied in Boeing 757 Maintenance Planning Data (MPD) Document, Section
9, Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs), D622N001-9, Revision May 2018.
(iii) AWL No. 28-AWL-25, Motor Operated Valve (MOV) Actuator-Lightning and
Fault Current Protection Electrical Bond, as specified in Boeing 757
Maintenance Planning Data (MPD) Document, Section 9, Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements
(CMRs), D622N001-9, Revision May 2018.
(3) For airplanes identified in paragraph (c)(3) of this AD with an origi-
nal certificate of airworthiness or original export certificate of
airworthiness issued on or before the effective date of this AD: Prior
to or concurrently with the actions required by paragraph (h)(3) of
this AD, revise the maintenance or inspection program, as applicable,
to add the AWLs specified in paragraphs (i)(3)(i) and (i)(3)(ii) of
this AD.
(i) AWL No. 28-AWL-23, Motor Operated Valve (MOV) Actuator-Lightning and
Fault Current Protection Electrical Bond, as specified in Boeing 767
-200/300/300F/400 Special Compliance Items/Airworthiness Limitations,
D622T001-9-04, Revision March 2018.
(ii) AWL No. 28-AWL-24, Motor Operated Valve (MOV) Actuator-Electrical De-
sign Feature, as specified in Boeing 767-200/300/300F/400 Special
Compliance Items/Airworthiness Limitations, D622T001-9-04, Revision
March 2018.
(j) MAINTENANCE OR INSPECTION PROGRAM REVISION FOR PARTS INSTALLATION PRO-
HIBITION
(1) For Model 737-600, -700, -700C, -800, -900 and -900ER series airplanes
After accomplishing the actions required by paragraphs (g)(1), (h)(1),
and (i)(1) of this AD, as applicable, on all airplanes in an
operator's fleet, and within 8 years after the effective date of the
AD, revise the maintenance or inspection program, as applicable, by
incorporating the AWL specified in figure 1 to paragraph (j)(1) of
this AD.
ILLUSTRATION (Figure 1)
(2) For airplanes identified in paragraph (c)(2) of this AD: After accomp-
lishing the actions required by paragraphs (g)(2), (h)(2), and (i)(2)
of this AD, as applicable, on all airplanes in an operator's fleet,
and within 8 years after the effective date of the AD, revise the
maintenance or inspection program, as applicable, by incorporating the
AWL specified in figure 2 to paragraph (j)(2) of this AD.
ILLUSTRATION (Figure 2)
(3) For airplanes identified in paragraph (c)(3) of this AD: After accomp-
lishing the actions required by paragraphs (g)(2), (h)(3), and (i)(3)
of this AD, as applicable, on all airplanes in an operator's fleet,
and within 8 years after the effective date of the AD, revise the
maintenance or inspection program, as applicable, by incorporating the
AWL specified in figure 3 to paragraph (j)(3) of this AD.
ILLUSTRATION (Figure 3)
(4) For airplanes identified in paragraph (c)(1) of this AD, excluding
Model 737-600, -700, -700C, -800, -900, and -900ER series airplanes:
Within 30 days since the date of issuance of the original standard
airworthiness certificate or the date of issuance of the original
export certificate of airworthiness, or within 30 days after the
effective date of this AD, whichever is later, revise the maintenance
or inspection program, as applicable, by incorporating the AWL
specified in figure 4 to paragraph (j)(4) of this AD.
ILLUSTRATION (Figure 4)
(k) NO ALTERNATIVE ACTIONS, INTERVALS, AND CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATIONS (CDCCLS)
(1) After the maintenance or inspection program has been revised as re-
quired by paragraph (i) of this AD, no alternative actions (e.g.,
inspections), intervals, or CDCCLs, may be used unless the actions,
intervals, and CDCCLs are approved as an alternative method of
compliance (AMOC) in accordance with the procedures specified in
paragraph (o) of this AD.
(2) After the maintenance or inspection program has been revised as re-
quired by paragraph (j) of this AD, no alternative actions (e.g.,
inspections), intervals, or CDCCLs, may be used unless the actions,
intervals, and CDCCLs are approved as an AMOC in accordance with the
procedures specified in paragraph (o) of this AD.
(l) PARTS INSTALLATION PROHIBITION
(1) For Model 737-600, -700, -700C, -800, -900 and -900ER series airplanes
As of the effective date of this AD, no person may replace an MOV
actuator having P/N MA30A1017 (Boeing P/N S343T003-76) with an MOV
actuator having P/N MA20A2027 or P/N MA30A1001 (Boeing P/N S343T003-56
or Boeing P/N S343T003-66, respectively) for the left engine and right
engine fuel shutoff valves.
(2) For airplanes identified in paragraph (c)(2) of this AD: As of the
effective date of this AD, no person may replace an MOV actuator
having P/N AV-31-1 (Boeing P/N S343T003-111), P/N MA11A1265 (Boeing
P/N S343T003-14), P/N MA11A1265-1 (Boeing P/N S343T003-41), or P/N
MA30A1017 (Boeing P/N S343T003-76) with an MOV actuator having P/N
MA30A1001 (Boeing P/N S343T003-66) or P/N MA20A2027 (Boeing P/N
S343T003-56) for the left engine and right engine fuel shutoff valves
and the APU fuel shutoff valve.
(3) For airplanes identified in paragraph (c)(3) of this AD: As of the
effective date of this AD, no person may replace an MOV actuator
having P/N AV-31-1 (Boeing P/N S343T003-111), P/N MA11A1265 (Boeing
P/N S343T003-14), P/N MA11A1265-1 (Boeing P/N S343T003-41), or P/N
MA30A1017 (Boeing P/N S343T003-76) with an MOV actuator having P/N
MA30A1001 (Boeing P/N S343T003-66) or P/N MA20A2027 (Boeing P/N
S343T003-56) for the left engine and right engine fuel shutoff valves
and the APU fuel shutoff valve.
(4) For airplanes identified in paragraph (c)(1) of this AD, excluding
Model 737-600, -700, -700C, -800, -900, and -900ER series airplanes:
As of the effective date of this AD, no person may install an MOV
actuator having P/N MA20A1001-1 (Boeing P/N S343T003-39) or replace an
MOV actuator with an MOV actuator having P/N MA20A2027 or P/N
MA30A1001 (Boeing P/N S343T003-56 or Boeing P/N S343T003-66,
respectively) for the left engine and right engine fuel shutoff
valves.
(m) TERMINATING ACTION
(1) For Model 737-600, -700, -700C, -800, -900 and -900ER series airplanes
Accomplishing the actions required by paragraph (j)(l) of this AD
terminates the requirements of paragraph (l)(1) of this AD and all
requirements of AD 2015-21-10.
(2) For airplanes identified in paragraph (c)(2) of this AD: Accomplishing
the action required by paragraph (j)(2) of this AD terminates the
requirements of paragraph (l)(2) of this AD and all requirements of AD
2015-19-04.
(3) For airplanes identified in paragraph (c)(3) of this AD: Accomplishing
the action required by paragraph (j)(3) of this AD terminates the
requirements of paragraph (l)(3) of this AD and all requirements of AD
2015-21-09.
(4) For airplanes identified in paragraph (c)(1) of this AD, excluding
Model 737-600, -700, -700C, -800, -900, and -900ER series airplanes:
Accomplishing the action required by paragraph (j)(4) of this AD
terminates the requirements of paragraph (l)(4) of this AD.
(n) CREDIT FOR PREVIOUS ACTIONS
(1) This paragraph provides credit for the actions specified in paragraph
(g)(2) or (h)(2) of this AD, as applicable, if those actions were
performed before the effective date of this AD using Boeing Special
Attention Service Bulletin 757-28-0138, dated May 18, 2016.
(2) This paragraph provides credit for the actions specified in paragraph
(g)(2) or (h)(3) of this AD, as applicable, if those actions were
performed before the effective date of this AD using Boeing Service
Bulletin 767-28-0115, dated September 10, 2015.
(3) For Model 737-600, -700, -700C, -800, -900 and -900ER series airplanes
with an original certificate of airworthiness or original export
certificate of airworthiness issued on or before the effective date of
this AD, this paragraph provides credit for the actions specified in
paragraph (i)(1) of this AD if those actions were performed before the
effective date of this AD using Boeing 737-600/700/700C/800/900/900ER
Special Compliance Items/Airworthiness Limitations, D626A001-9-04,
Revision July 2016, Revision September 2016, Revision January 2017,
Revision April 2018, or Revision May 2018; or Boeing 737
-600/700/700C/800/900/900ER Maintenance Planning Data (MPD) Document,
Section 9, Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs), D626A001-CMR, Revision October 2014,
Revision November 2014, Revision January 2015, or Revision April 2016.
(4) For airplanes identified in paragraph (c)(2) of this AD, this para-
graph provides credit for the actions specified in paragraph (i)(2) of
this AD if those actions were performed before the effective date of
this AD using Boeing 757 Maintenance Planning Data (MPD) Document,
Section 9, Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs), D622N001-9, Revision January 2016,
Revision July 2016, or Revision February 2017.
(5) For airplanes identified in paragraph (c)(3) of this AD with an
original certificate of airworthiness or original export certificate
of airworthiness issued on or before the effective date of this AD,
this paragraph provides credit for the actions specified in paragraph
(i)(3) of this AD if those actions were performed before the effective
date of this AD using Boeing 767 Special Compliance
Items/Airworthiness Limitations, D622T001-9-04, Revision July 2015,
Revision March 2016, Revision May 2016, Revision May 2016 R1, or
Revision June 2016; or Boeing 767-200/300/300F/400 Special Compliance
Items/Airworthiness Limitations, D622T001-9-04, Revision January 2018.
(6) For airplanes identified in paragraph (c)(3) of this AD with an
original certificate of airworthiness or original export certificate
of airworthiness issued on or before the effective date of this AD,
this paragraph provides credit for the actions specified in paragraph
(i)(3)(ii) of this AD if those actions were performed before the
effective date of this AD using Boeing 767 Special Compliance
Items/Airworthiness Limitations, D622T001-9-04, Revision October 2014.
(o) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)
(1) The Manager, Seattle ACO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
certification office, send it to the attention of the person
identified in paragraph (p)(1) of this AD. Information may be emailed
to: 9-ANM-Seattle-ACO-AMOC-Requests@faa.gov.
(2) Before using any approved AMOC, notify your appropriate principal in-
spector, or lacking a principal inspector, the manager of the local
flight standards district office/certificate holding district office.
(3) An AMOC that provides an acceptable level of safety may be used for
any repair, modification, or alteration required by this AD if it is
approved by the Boeing Commercial Airplanes Organization Designation
Authorization (ODA) that has been authorized by the Manager, Seattle
ACO Branch, to make those findings. To be approved, the repair method,
modification deviation, or alteration deviation must meet the certifi-
cation basis of the airplane, and the approval must specifically refer
to this AD.
(4) For service information that contains steps that are labeled as
Required for Compliance (RC), the provisions of paragraphs (o)(4)(i)
and (o)(4)(ii) of this AD apply.
(i) The steps labeled as RC, including substeps under an RC step and any
figures identified in an RC step, must be done to comply with the AD.
If a step or substep is labeled "RC Exempt," then the RC requirement
is removed from that step or substep. An AMOC is required for any
deviations to RC steps, including substeps and identified figures.
(ii) Steps not labeled as RC may be deviated from using accepted methods
in accordance with the operator's maintenance or inspection program
without obtaining approval of an AMOC, provided the RC steps,
including substeps and identified figures, can still be done as
specified, and the airplane can be put back in an airworthy
condition.
(p) RELATED INFORMATION
(1) For more information about this AD, contact Tak Kobayashi, Aerospace
Engineer, Propulsion Section, FAA, Seattle ACO Branch, 2200 South
216th St., Des Moines, WA 98198; phone and fax: 206-231-3553; email:
Takahisa.Kobayashi@faa.gov.
(2) Service information identified in this AD that is not incorporated by
reference is available at the addresses specified in paragraphs (q)(3)
and (q)(4) of this AD.
(q) MATERIAL INCORPORATED BY REFERENCE
(1) The Director of the Federal Register approved the incorporation by
reference (IBR) of the service information listed in this paragraph
under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do the actions
required by this AD, unless the AD specifies otherwise.
(i) Boeing 737-600/700/700C/800/900/900ER Special Compliance Items/Air-
worthiness Limitations, D626A001-9-04, Revision June 2018.
(ii) Boeing 757 Maintenance Planning Data (MPD) Document, Section 9, Air-
worthiness Limitations (AWLs) and Certification Maintenance Require-
ments (CMRs), D622N001-9, Revision May 2018.
(iii) Boeing 767-200/300/300F/400ER Special Compliance Items/Airworthiness
Limitations, D622T001-9-04, Revision March 2018.
(iv) Boeing Service Bulletin 737-28-1314, dated November 17, 2014.
(v) Boeing Service Bulletin 767-28-0115, Revision 1, dated June 2, 2016.
(vi) Boeing Special Attention Service Bulletin 757-28-0138, Revision 1,
dated June 19, 2017.
(3) For service information identified in this AD, contact Boeing
Commercial Airplanes, Attention: Contractual & Data Services (C&DS),
2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-5600; tele-
phone: 562-797-1717; internet: https://www.myboeingfleet.com.
(4) You may view this service information at the FAA, Transport Standards
Branch, 2200 South 216th St., Des Moines, WA. For information on the
availability of this material at the FAA, call 206-231-3195.
(5) You may view this service information that is incorporated by
reference at the National Archives and Records Administration (NARA).
For information on the availability of this material at NARA, call 202
-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-
locations.html.
Issued in Des Moines, Washington, on September 14, 2018. John P. Piccola,
Acting Director, System Oversight Division, Aircraft Certification Service
FOR FURTHER INFORMATION CONTACT: Tak Kobayashi, Aerospace Engineer, Pro-
pulsion Section, FAA, Seattle ACO Branch, 2200 South 216th St, Des Moines,
WA 98198; phone and fax: 206-231-3553; email: Takahisa.Kobayashi@faa.gov.
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