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2018-14-06 AMERICAN CHAMPION AIRCRAFT CORP.: Amendment 39-19326; Docket No. FAA-2018-0003; Product Identifier 2017-CE-033-AD.
(a) EFFECTIVE DATE

    This AD is effective August 17, 2018.

(b) AFFECTED ADS

    This AD replaces AD 2017-07-10, Amendment 39-18849 (82 FR 17542, April
    12, 2017) ("AD 2017-07-10").

(c) APPLICABILITY

    This AD applies  to any American  Champion Aircraft Corp.  Model 8KCAB
    airplane, certificated in any category, that either has:

(1) A serial number in the range of 1116-2012 through 1120-2012  or  1122-
    2012 through 1170-2017; or

(2) Is equipped with part number 4-2142 exposed balance ailerons.

(d) SUBJECT

    Joint Aircraft System Component (JASC)/Air Transport Association (ATA)
    of America Code 57, Wings.

(e) UNSAFE CONDITION

    AD 2017-07-10 was prompted by a report of a cracked hinge support  and
    cracked hinge ribs, which resulted in partial loss of control with the
    aileron  binding  against  the  cove.  This  AD  incorporates  a newly
    designed aileron hinge support reinforcement kit. We are issuing  this
    AD to prevent failure of the aileron support structure, which may lead
    to excessive deflection, binding of the control surface, and potential
    loss of control.

(f) COMPLIANCE

    Comply  with this  AD within  the compliance  times specified,  unless
    already done.

(g) RESTRICT AIRPLANE OPERATION

(1) Before further flight after April 12, 2017(the effective date retained
    from  AD 2017-07-10),  fabricate  a  placard using  at least  1/8 inch
    letters with the words "AEROBATIC FLIGHT PROHIBITED" on it and install
    the placard on the instrument panel within the pilot's clear view.

(2) This action may be performed by the owner/operator (pilot)  holding at
    least  a  private  pilot  certificate and  must  be  entered  into the
    aircraft records showing compliance with this AD in accordance with 14
    CFR 43.9(a)(1) through (4) and 14 CFR 91.417(a)(2)(v). The record must
    be maintained as required by 14 CFR 91.417, 121.380, or 135.439.

(h) INSPECTION AND REINFORCEMENT

(1) Within the next 10 hours time-in-service  (TIS)  after  April 12, 2017
    (the effective date retained from AD 2017-07-10), inspect the  aileron
    hinge rib and support for cracks or other damage by following American
    Champion Aircraft Corporation Service Letter (SL) 442, dated  February
    16, 2017, or American Champion Aircraft Corp. Service Letter (SL) 442,
    Revision A, dated August 18, 2017 (ACAC SL No. 442, Revision A).

(2) If  no cracks  or  other damage is found during the initial inspection
    required in paragraph (h)(1) of this AD, the placard prohibiting aero-
    batic flight required in paragraph (g)(1) of this AD can be removed.

(3) Within 100 hours TIS from the initial inspection required in paragraph
    (h)(1) of this AD  or  within 10 hours  TIS after August 17, 2018 (the
    effective date of this  AD), whichever occurs later,  and repetitively
    thereafter  at intervals  not  to  exceed 100  hours TIS,  inspect the
    aileron hinge  rib and  support for  cracks or  other damage following
    ACAC SL No. 442, Revision A.

(4) If cracks  or  other damage is found during any inspection required in
    paragraph (h)(1) or (3) of this AD, before further flight, replace any
    retained parts or structure that  are cracked or damaged, and  install
    the aileron  hinge reinforcement  kit by  following American  Champion
    Aircraft Corp. Service Letter 444, dated August 18, 2017 (ACAC SL  No.
    444).  Unless already removed as specified in paragraph (h)(2) of this
    AD, after completing the corrective actions required by this paragraph
    the placard prohibiting aerobatic flight required  in paragraph (g)(1)
    of this AD can be removed.

(5) Within 400 hours  after  the  initial inspection required in paragraph
    (h)(1) of this AD, if not already done as required in paragraph (h)(4)
    of this AD,  install the aileron hinge reinforcement kit following the
    procedures in ACAC SL No. 444.

(6) After installation of the aileron hinge reinforcement kit  required in
    paragraph (h)(4) or  (5) of this  AD, as applicable,  insert page 4-1,
    Manual Revision B, of  the Airworthiness Limitations section  and page
    5-9, Manual Revision  B, of the  Time and Maintenance  Checks section,
    both  dated  October  3, 2017,  from  the  American Champion  Aircraft
    Corporation SM-601 8KCAB Service Manual,  Reissue B,  dated October 3,
    2017, into the maintenance program (service manual).

(7) Installing the aileron hinge reinforcement kit  as  required  in para-
    graph (h)(4) or (h)(5) of this AD and the insertion of page 4-1 Manual
    Revision B,  of  the  Airworthiness Limitations section  and page 5-9,
    Manual Revision B,  of  the  Time and Maintenance Checks section, both
    dated  October 3, 2017,  of the American Champion Aircraft Corporation
    SM-601 8KCAB Service Manual, Reissue B dated October 3, 2017, into the
    maintenance program (e.g., service manual),  as required  in paragraph
    (h)(6) of this AD is terminating action  to this AD.  The revised Air-
    worthiness Limitations section  includes a 100- hour/annual inspection
    requirement for the aileron hinge supports.

(i) REPORTING REQUIREMENT

    Although ACAC SL No. 442, Revision A, and ACAC SL No. 444 specify sub-
    mitting certain information to the manufacturer,  this AD does not re-
    quire that action.

(j) SPECIAL FLIGHT PERMIT

    No aerobatic flight permitted with a special flight permit.

(k) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(1) The  Manager,  Chicago ACO Branch,  FAA,  has the authority to approve
    AMOCs for this AD, if requested  using the procedures found in 14  CFR
    39.19. In  accordance with  14 CFR  39.19, send  your request  to your
    principal  inspector  or  local  Flight Standards District Office,  as
    appropriate. If  sending information  directly to  the manager  of the
    ACO, send it  to the attention  of the person  identified in paragraph
    (l) of this AD.

(2) Before using any approved AMOC,  notify your appropriate principal in-
    spector, or lacking  a principal inspector,  the manager of  the local
    flight standards district office/certificate holding district office.

(l) RELATED INFORMATION

    For more information about this AD, contact Wess Rouse, Small Airplane
    Program  Manager,  2300 East Devon Avenue,  Room  107,   Des  Plaines,
    Illinois 60018; telephone: (847) 294-8113; fax: (847) 294-7834; email:
    wess.rouse@faa.gov.

(m) MATERIAL INCORPORATED BY REFERENCE

(1) The Director of the Federal Register  approved  the  incorporation  by
    reference (IBR) of  the service information  listed in this  paragraph
    under 5 U.S.C. 552(a) and 1 CFR part 51.

(2) You must use  this service information as applicable to do the actions
    required by this AD, unless the AD specifies otherwise.

(i) American Champion Aircraft Corp. Service Letter 442, Revision A, dated
    August 18, 2017.

(ii) American Champion Aircraft Corp. Service Letter 444, Initial Revision
     dated August 18, 2017.

(iii) Page 4-1 Manual Revision B, of the Airworthiness Limitations section
      of  American  Champion  Aircraft  Corporation  SM-601  8KCAB Service
      Manual, Reissue B, dated October 3, 2017;

(iv) Page 5-9, Manual Revision B,  of the Time and Maintenance Checks sec-
     tion of American Champion Aircraft Corporation  SM-601  8KCAB Service
     Manual, Reissue B, dated October 3, 2017.

(3) The following service information was approved  for  IBR  on April 12,
    2017 (82 FR 17542, April 12, 2017).

(i) American  Champion  Aircraft  Corporation  Service  Letter 442,  dated
    February 16, 2017.

(ii) Reserved.

(4) For  service information  identified  in  this  AD,  contact  American
    Champion Aircraft Corp, P.O. Box 37, 32032 Washington Ave., Rochester,
    Wisconsin 53167; telephone: (262) 534-6315; fax: (262) 534-2395; email
    aca-engineering@tds.net; internet: http://www.americanchampionaircraft
    .com/service-letters.html.

(5) You may view  this referenced service information  at the FAA,  Policy
    and Innovation Division, 901 Locust, Kansas City, Missouri 64106.  For
    information on the availability  of this material  at  the  FAA,  call
    (816) 329-4148.

(6) You  may  view  this  service  information  that  is  incorporated  by
    reference at the National Archives and Records Administration  (NARA).
    For information on the availability of this material at NARA, call 202
    -741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-
    locations.html.

Issued  in  Kansas City, Missouri,  on  June 29, 2018.  Melvin J. Johnson,
Deputy Director, Policy & Innovation Division, Aircraft Certification Ser-
vice.

FOR FURTHER INFORMATION CONTACT:   Wess  Rouse,   Small  Airplane  Program
Manager,  2300 East Devon Avenue,  Room 107,  Des Plaines, Illinois 60018;
telephone: (847) 294-8113; fax: (847) 294-7834; email: wess.rouse@faa.gov.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2018-0003; Product Identifier 2017-CE-033-AD; Amendment
39-19326; AD 2018-14-06]
RIN 2120-AA64

Airworthiness Directives; American Champion Aircraft Corp.

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: We are superseding Airworthiness Directive (AD) (AD) 2017-07-
10 for certain American Champion Aircraft Corp. (ACAC) Model 8KCAB
airplanes. AD 2017-07-10 required fabrication and installation of a
placard to prohibit aerobatic flight, inspection of the aileron hinge
rib and support, and a reporting requirement of the inspection results
to the FAA. This AD requires repetitive inspections of the aileron
hinge support, installation of the aileron hinge support reinforcement
kit, and incorporation of revised pages into the service manual. This
AD was prompted by a report of a cracked hinge support and cracked
hinge ribs, which resulted in partial loss of control with the aileron
binding against the cove. We are issuing this AD to address the unsafe
condition on these products.

DATES: This AD is effective August 17, 2018.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in this AD as of August 17,
2018.
The Director of the Federal Register approved the incorporation by
reference of a certain other publication listed in this AD as of April
12, 2017 (82 FR 17542, April 12, 2017).

ADDRESSES: For service information identified in this final rule,
contact American Champion Aircraft Corp., P.O. Box 37, 32032 Washington
Ave., Rochester, Wisconsin 53167; telephone: (262) 534-6315; fax: (262)
534-2395; email: aca-engineering@tds.net; internet: http://www.americanchampionaircraft.com/service-letters.html. You may review
copies of the referenced service information at the FAA, Policy and
Innovation Division, 901 Locust, Kansas City, Missouri 64106. For
information on the availability of this material at the FAA, call (816)
329-4148. It is also available on the internet at http://www.regulations.gov
by searching for and locating Docket No. FAA-2018-0003.

Examining the AD Docket

You may examine the AD docket on the internet at http://www.regulations.gov
by searching for and locating Docket No. FAA-2018-
0003; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, the regulatory evaluation, any comments received, and
other information. The address for Docket Operations (phone: 800-647-
5527) is U.S. Department of Transportation, M-30, West Building Ground
Floor, Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.

FOR FURTHER INFORMATION CONTACT: Wess Rouse, Small Airplane Program
Manager, 2300 East Devon Avenue, Room 107, Des Plaines, Illinois 60018;
telephone: (847) 294-8113; fax: (847) 294-7834; email:
wess.rouse@faa.gov.

SUPPLEMENTARY INFORMATION:

Discussion

We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to remove AD 2017-07-10, Amendment 39-18849 (82 FR 17542, April
12, 2017) (``AD 2017-07-10''), and add a new AD. AD 2017-07-10 applied
to certain American Champion Aircraft Corp. (ACAC) Model 8KCAB
airplanes. AD 2017-07-10 required fabricating and installing a placard
to prohibit aerobatic flight, inspecting the aileron hinge rib and
support, and reporting the inspection results to the FAA. We issued AD
2017-07-10 to prevent failure of the aileron support structure, which
may lead to excessive deflection, binding of the control surface, and
potential loss of control.
The NPRM published in the Federal Register on January 11, 2018 (83
FR 1311). The NPRM was prompted by a report of a cracked hinge support
and cracked hinge ribs, which resulted in partial loss of control with
the aileron binding against the cove. The NPRM proposed to retain the
placard and one-time inspection requirements of AD 2017-07-10 and
remove the reporting requirement. The NPRM also proposed to require
repetitive inspections of the aileron hinge support, installation of
the aileron hinge support reinforcement kit, and incorporation of
revised pages into the service manual. We are issuing this AD to
address the unsafe condition on these products.

Comments

We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the NPRM and
the FAA's response to each comment.

Request To Remove the Reinforcement Kit Requirement

Scott Austin, Chris Murley, Moritz Bartsch, David Trost, and an
anonymous individual requested the AD not require installation of the
reinforcement kit. In support of this request, the commenters state the
airplanes with failures that prompted the AD had different horsepower,
different wingtips, and were used repeatedly in ``hard'' aerobatic
operations. The commenters felt that airplanes with these design
differences and those used in normal operations would be safely
mitigated with repetitive inspections and installation of the
reinforcement kit only if cracks are found.
We do not agree. The commenters did not provide data to support a
position that the unsafe condition is affected by the differences in
horsepower or wing design. Additionally, all Model 8KCAB airplanes are
certificated to the same operational limits. We have no safety basis to
only rely on 100-hour/annual inspections to mitigate the unsafe
condition. We have not changed this AD based on this comment.

Additional Changes Made to This AD

We have deleted paragraph (g)(1) of the NPRM and renumbered
paragraphs (g)(2) and (g)(3) to (g)(1) and (g)(2) respectively in this
AD. Paragraphs (g)(2) and (g)(3) of the NPRM basically presented the
actions that were specified in paragraph (g)(1) of the NPRM, thus making it
redundant and unnecessary.
We have also corrected minor typographical errors in paragraphs
(h)(1), (h)(3), and (h)(4) in this AD.
Lastly, we have clarified the document title of the airworthiness
limitations in paragraphs (h)(6) and (h)(7) in this AD.

Conclusion

We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
this final rule as proposed, except for the changes described
previously. These changes are consistent with the intent of the
proposals in the NPRM and will not increase the economic burden on any
operator nor increase the scope of the AD.

Related Service Information Under 1 CFR Part 51

We reviewed American Champion Aircraft Corp. Service Letter 442,
Revision A, dated August 18, 2017 (ACAC SL No. 442); American Champion
Aircraft Corp. Service Letter 444 Initial Revision, dated August 18,
2017 (ACAC SL No. 444); and page 4-1, Manual Revision B, of the
Airworthiness Limitations section and page 5-9, Manual Revision B, of
the Time and Maintenance Checks section, both dated October 3, 2017,
and included in American Champion Aircraft Corporation SM-601 8KCAB
Service Manual, Reissue B, dated October 3, 2017. ACAC SL No. 442
describes procedures and inspection intervals for inspection of the
aileron hinge rib and hinge support. ACAC SL No. 444 provides
instructions for the installation of the aileron hinge reinforcement
kit. Page 4-1 and page 5-9 are revised pages that add a repetitive
inspection to the 8KCAB Service Manual, SM-601, Reissue B, dated
October 3, 2017. This service information is reasonably available
because the interested parties have access to it through their normal
course of business or by the means identified in the ADDRESSES section.

Costs of Compliance

We estimate that this AD affects 64 airplanes of U.S. registry.
We estimate the following costs to comply with this AD:

Estimated Costs

Action Labor cost Parts cost Cost per product Cost on U.S. operators
Fabrication of placard, inspection of aileron hinge rib and support 2 work-hours x $85 per hour = $170.00 $100 $270.00 $17,280
Repetitive 100-hour TIS inspections 1.5 work-hours x $85 per hour = $127.50 N/A 127.50 8,160
Installation of aileron hinge support reinforcement kit 50 work-hours x $85 per hour = $4,250 2,200 6,450 412,800

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
This AD is issued in accordance with authority delegated by the
Executive Director, Aircraft Certification Service, as authorized by
FAA Order 8000.51C. In accordance with that order, issuance of ADs is
normally a function of the Compliance and Airworthiness Division, but
during this transition period, the Executive Director has delegated the
authority to issue ADs applicable to small airplanes, gliders,
balloons, airships, domestic business jet transport airplanes, and
associated appliances to the Director of the Policy and Innovation
Division.

Regulatory Findings

We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD)
2017-07-10, Amendment 39-18849 (82 FR 17542, April 12, 2017), and
adding the following new AD: