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2016-21-07 |
HONEYWELL INTERNATIONAL INC.: Amendment 39-18688; Docket No. FAA-2006-23706; Directorate Identifier 2006-NE-03-AD. |
(a) EFFECTIVE DATE This AD is effective November 28, 2016. (b) AFFECTED ADS This AD replaces AD 2015-12-04, Amendment 39-18177, (80 FR 34534, June 17, 2015). (c) APPLICABILITY This AD applies to all Honeywell International Inc. (Honeywell) TPE331-1, -2, -2UA, -3U, -3UW, -5, -5A, -5AB, -5B, -6, -6A, -10, -10AV, -10GP, -10GT, -10P, -10R, -10T, -10U, -10UA, -10UF, -10UG, -10UGR, -10UR, -11U, -12JR, -12UA, -12UAR, and -12UHR turboprop engines with Woodward fuel control unit (FCU) assemblies with Honeywell part numbers (P/Ns) as listed in Table 1 to paragraph (c) of this AD, installed. TABLE 1 TO PARAGRAPH (C) - AFFECTED FCU ASSEMBLY P/NS ______________________________________________________________________ GROUP # ENGINE FCU ASSEMBLY P/NS ______________________________________________________________________ 1 TPE331-1, -2, and -2UA P/N 869199-13, -20, -21, -22, -23, -24, -25, -26, -27, -28, -29, -31, -32, -33, -34, and -35 2 TPE331-1, -2, and -2UA P/N 869199-9, -10, -11, -12, -14, -16, -17, and -18 3 TPE331-3U, -3UW, -5, P/N 893561-7, -8, -9, -5A, -5AB, -5B, -6, -10, -11, -14, -15, -16, -6A, -10AV, -10GP, -20, -26, -27, -29; and -10GT, -10P, and -10T P/N 897770-1, -3, -7, -9, -10, -11, -12, -14, -15, -16, -25, -26, and -28 4 TPE331-3U, -3UW, -5, P/N 893561-4, -5, -12, -5B, -6, -6A, and -13; and -10T P/N 897770-5, -8, and -13 5 TPE331-10, -10R, P/N 897375-2, -3, -4, -5, -10U, -10UA, -10UF, -8, -9, -10, -11, -12, -10UG, -10UGR, -10UR, -13, -14, -15, -16, -17, -11U, -12JR, -12UA, -19, -21, -24, -25, -26, -12UAR, and -12UHR -27; and P/N 897780-1, -2, -3, -4, -5, -6, -7, -8, -9, -10, -11, -14, -15, -16, -17, -18, -19, -20, -21, -22, -23, -24, -25, -26, -27, -30, -32, -34, -36, -37, -38; and P/N 893561-17, -18, and -19 ______________________________________________________________________ (d) UNSAFE CONDITION This AD was prompted by reports of loss of the fuel control drive, leading to engine overspeed and engine failure. We are issuing this AD to prevent failure of the fuel control drive, damage to the engine, and damage to the airplane. (e) COMPLIANCE Comply with this AD within the compliance times specified, unless al- ready done. (1) INSPECTION OF ENGINES WITH FCU ASSEMBLY P/NS IN GROUPS 2 OR 4 For FCU assembly P/Ns in Groups 2 or 4 listed in Table 1 to paragraph (c) of this AD: (i) At the next scheduled inspection of the fuel control drive, or within 500 hours-in-service (HIS) after the effective date of this AD, which- ever occurs first, inspect the fuel control drive for wear. (ii) Thereafter, reinspect the fuel control drive within every 1,000 HIS since-last-inspection (SLI). (2) INSPECTION OF ENGINES WITH FCU ASSEMBLY P/NS IN GROUPS 1, 3, OR 5 For FCU assembly P/Ns in Groups 1, 3, or 5 listed in Table 1 to para- graph (c) of this AD: (i) If, on the effective date of this AD, the FCU assembly has 900 or more HIS SLI, inspect the fuel control drive for wear within 100 HIS after the effective date of this AD. (ii) If, on the effective date of this AD, the FCU assembly has fewer than 900 HIS SLI inspect the fuel control drive for wear within 1,000 HIS. (iii) Thereafter, reinspect the fuel control drive for wear within every 1,000 HIS SLI. (3) AIRPLANE OPERATING PROCEDURES Within 60 days after the effective date of this AD, insert the infor- mation in Figure 1 to paragraph (e) of this AD, into the Emergency Procedures Section of the applicable Airplane Flight Manual (AFM), Pilot Operating Handbook (POH), or the Manufacturer's Operating Manual (MOM). FIGURE 1 TO PARAGRAPH (E) – AIRPLANE OPERATING PROCEDURES ______________________________________________________________________ NOTE Procedures in dotted line boxes are immediate action items to be per- formed by the pilot / flight crew. ---------------------------------------------------------------------- RAPID UNCOMMANDED ACCELERATION DURING ENGINE START (Propeller ON Start Locks) - Engine Start – Abort Immediately – Shut Down Affected Engine in accordance with Emergency Procedures. ---------------------------------------------------------------------- WARNING Do not attempt to re-start engine. Report to maintenance. ON GROUND or IN FLIGHT: ---------------------------------------------------------------------- RAPID, UNCOMMANDED INCREASE IN RPM, TORQUE, FUEL FLOW AND/OR TURBINE TEMPERATURE (Propeller OFF Start Locks) - Identify Malfunctioning Engine (multi-engine airplanes)– Cross check for high torque, RPM, fuel flow, and turbine temperatures. - Shut Down Affected Engine in accordance with Emergency Procedures. ---------------------------------------------------------------------- WARNING Never retard the power levers aft of flight idle in flight or on the ground. WARNING Do not attempt an engine re-start. Report to maintenance. ______________________________________________________________________ (f) OPTIONAL TERMINATING ACTION Replacing the affected FCU assembly with an FAA-approved FCU assembly not listed in this AD by P/N is terminating action for the initial and repetitive inspections required by this AD, and for inserting the information in Figure 1 to paragraph (e) of this AD into the AFM, POH, and MOM. (g) DEFINITIONS For the purposes of this AD: (1) The "fuel control drive" is a series of mating splines located between the fuel pump and fuel control governor. (2) The fuel control drive consists of four drive splines: The fuel pump internal spline, the fuel control external "quill shaft" spline, and the stub shaft internal and external splines. (h) ALTERNATIVE METHODS OF COMPLIANCE (AMOCS) The Manager, Los Angeles Aircraft Certification Office, FAA, may approve AMOCs for this AD. Use the procedures found in 14 CFR 39.19 to make your request. (i) RELATED INFORMATION (1) For more information about this AD, contact Joseph Costa, Aerospace Engineer, Los Angeles Aircraft Certification Office, FAA, Transport Airplane Directorate, 3960 Paramount Blvd., Lakewood, CA 90712-4137; phone: 562-627-5246; fax: 562-627-5210; email: joseph.costa@faa.gov. (2) Information pertaining to operating recommendations for affected engines after a fuel control drive failure is contained in Honeywell Operating Information Letter (OIL) OI331-12R6, dated May 26, 2009, for multi-engine airplanes; and OIL OI331-18R4, dated May 26, 2009, for single-engine airplanes. Information on fuel control drive inspection can be found in Section 72-00-00 of the applicable TPE331 maintenance manuals. These Honeywell OILs and the TPE331 maintenance manuals can be obtained from Honeywell using the contact information in paragraph (i)(3) of this AD. (3) For service information identified in this AD, contact Honeywell International Inc., 111 S. 34th Street, Phoenix, AZ 85034-2802; phone: 800-601-3099; Internet: https://myaerospace.honeywell.com/wps/portal. (4) You may view this service information at FAA, Engine & Propeller Directorate, 1200 District Avenue, Burlington, MA. For information on the availability of this material at the FAA, call 781-238-7125. Issued in Burlington, Massachusetts, on October 14, 2016. Colleen M. D'Alessandro, Manager, Engine & Propeller Directorate, Aircraft Certification Service. FOR FURTHER INFORMATION CONTACT: Joseph Costa, Aerospace Engineer, Los Angeles Aircraft Certification Office, FAA Transport Airplane Directorate, 3960 Paramount Blvd., Lakewood, CA 90712-4137; phone: 562-627-5246; fax: 562-627-5210; email: joseph.costa@faa.gov.
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