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2014-15-07 BOMBARDIER, INC.: Amendment 39-17909. Docket No. FAA-2013-1024; Directorate Identifier 2013-NM-140-AD.
(a) EFFECTIVE DATE

    This AD becomes effective September 2, 2014.

(b) AFFECTED ADS

    None.

(c) APPLICABILITY

    This AD applies to Bombardier, Inc. Model DHC-8-102, -103, -106, -201,
    -202, -301, -311,  and -315 airplanes;  certificated in any  category;
    serial numbers 003 through 672 inclusive.

(d) SUBJECT

    Air Transport Association (ATA) of America Code 57, Wings.

(e) REASON

    This AD was prompted by reports of a fractured wing-to-fuselage  strut
    attachment joint bolt.  We are issuing  this AD to  detect and correct
    fractured strut attachment joint bolts, which could result in  reduced
    structural integrity  of the  wing-to-fuselage strut  attachment joint
    and subsequent loss of the wing.

(f) COMPLIANCE

    Comply  with this  AD within  the compliance  times specified,  unless
    already done.

(g) TORQUE CHECK

    At the applicable time specified in paragraph (g)(1) or (g)(2) of this
    AD: Do a torque check  of the wing-to-fuselage strut attachment  joint
    bolts,  in   accordance  with   the  Accomplishment   Instructions  of
    Bombardier Service Bulletin 8-57-47, Revision A, dated May 29, 2013.

(1) For  airplanes  that  have  accumulated fewer than 40,000 total flight
    cycles, and have less  than 15 years in  service since new, as  of the
    effective date of this AD: Do the torque check before the accumulation
    of 42,000  total flight  cycles, or  within 16  years in service since
    new, whichever occurs first.

(2) For airplanes that have accumulated 40,000 total flight cycles or more
    or have 15  years or more  in service since  new, as of  the effective
    date of this AD: Do the torque check within 2,000 flight cycles or  12
    months after the effective date of this AD, whichever occurs first.

(h) INSPECTION AND CORRECTIVE ACTIONS

(1) If only one bolt fails  the  torque check required by paragraph (g) of
    this AD, before further flight,  replace the bolt, in accordance  with
    the Accomplishment  Instructions of  Bombardier Service  Bulletin 8-57
    -47, Revision A, dated May 29, 2013; and before further flight do  the
    actions specified in paragraphs (h)(3)(i) and (h)(3)(ii) of this AD.

(2) If more than one bolt fails the torque check required by paragraph (g)
    of this AD, before further  flight, repair using a method  approved by
    the Manager, New York ACO, ANE-170, Engine and Propeller  Directorate,
    FAA; or Transport Canada Civil Aviation (TCCA); or Bombardier,  Inc.'s
    TCCA Design Approval Organization (DAO).  If approved by the DAO,  the
    approval must include the DAO-authorized signature.

(3) If all bolts pass  the  torque check required by paragraph (g) of this
    AD,  before further  flight, do  the actions  specified in  paragraphs
    (h)(3)(i) and (h)(3)(ii) of this AD, as applicable.

(i) Do  a  detailed  inspection  for  corrosion, damage (including but not
    limited to  scratching, cracking,  pitting, and  cross threads, etc.),
    and wear,  of each  wing-to-fuselage strut  attachment joint  bolt and
    associated   hardware,   in   accordance   with   the   Accomplishment
    Instructions of Bombardier Service Bulletin 8-57-47, Revision A, dated
    May 29, 2013. If any bolt or hardware has corrosion, damage, or  wear,
    before further flight, replace  the affected part, in  accordance with
    the Accomplishment  Instructions of  Bombardier Service  Bulletin 8-57
    -47, Revision A, dated May 29, 2013.

(ii) Do a borescope inspection for corrosion and damage (including but not
     limited to scratching, cracking, pitting, and cross threads, etc.) of
     the  bore  hole  and  barrel  nut  threads,  in  accordance  with the
     Accomplishment Instructions of  Bombardier Service Bulletin  8-57-47,
     Revision A, dated May 29, 2013,  except as provided by  paragraph (i)
     of this AD.

(A) If any corrosion or damage is found in the barrel nut threads,  before
    further  flight,  replace  the  barrel  nut,  in  accordance  with the
    Accomplishment Instructions  of Bombardier  Service Bulletin  8-57-47,
    Revision A, dated May 29, 2013, except as provided by paragraph (i) of
    this AD.

(B) If any corrosion  or  damage is found in the bore of the hole,  before
    further flight,  repair using  a method  approved by  the Manager, New
    York ACO, ANE-170, Engine and Propeller Directorate, FAA; or TCCA;  or
    Bombardier, Inc.'s TCCA DAO. If approved by the DAO, the approval must
    include the DAO-authorized signature.

(i) EXCEPTION TO SERVICE INFORMATION

    Where Bombardier Service Bulletin  8-57-47, Revision A,  dated May 29,
    2013, specifies  to contact  the manufacturer  for repair information,
    this  AD  requires  repairing before  further  flight  using a  method
    approved by the Manager, New  York ACO, ANE-170, Engine and  Propeller
    Directorate, FAA;  or TCCA;  or Bombardier,  Inc.'s TCCA  DAO; and, if
    approved  by the  DAO, the  approval must  include the  DAO-authorized
    signature.

(j) CREDIT FOR PREVIOUS ACTIONS

(1) This paragraph provides credit for actions required by  paragraphs (g)
    and  (h)  of this  AD,  if those  actions  were performed  before  the
    effective date of this  AD using Bombardier Service  Bulletin 8-57-47,
    dated March 16, 2012, which  is not incorporated by reference  in this
    AD.

(2) This paragraph provides credit for actions  required by paragraphs (g)
    and  (h)  of  this  AD if  those  actions  were  performed before  the
    effective date of this  AD using de Havilland  Inc. Dash 8 Series  100
    Maintenance Task Card Number  5730/04B,  dated February 6, 2012, which
    is not incorporated by reference in this AD.

(k) OTHER FAA AD PROVISIONS

    The following provisions also apply to this AD:

(1) Alternative Methods of Compliance (AMOCs):  The Manager, New York ACO,
    ANE-170,  FAA, has  the authority  to approve  AMOCs for  this AD,  if
    requested using the  procedures found in  14 CFR 39.19.  In accordance
    with 14 CFR  39.19, send your  request to your  principal inspector or
    local Flight  Standards District  Office, as  appropriate. If  sending
    information directly  to the  ACO, send  it to  ATTN: Program Manager,
    Continuing Operational Safety, FAA, New York ACO, 1600 Stewart Avenue,
    Suite 410,  Westbury, NY  11590; telephone  516-228-7300; fax  516-794
    -5531.  Before  using  any  approved  AMOC,  notify  your  appropriate
    principal inspector, or lacking a principal inspector, the manager  of
    the  local  flight   standards  district  office/certificate   holding
    district office. The AMOC approval letter must specifically  reference
    this AD.

(2) Contacting the Manufacturer:  For any requirement in this AD to obtain
    corrective  actions   from  a   manufacturer,  the   action  must   be
    accomplished using  a method  approved by  the Manager,  New York ACO,
    ANE-170,  Engine   and  Propeller   Directorate,  FAA;   or  TCCA;  or
    Bombardier, Inc.'s TCCA DAO. If approved by the DAO, the approval must
    include the DAO-authorized signature.

(l) SPECIAL FLIGHT PERMITS

    Special flight  permits, as  described in  Section 21.197  and Section
    21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199),
    are not allowed.

(m) RELATED INFORMATION

(1) Refer   to   Mandatory  Continuing  Airworthiness  Information  (MCAI)
    Canadian Airworthiness Directive  CF-2013-17R1,  dated  June 27, 2013,
    for related information.  This  MCAI  may be found in the AD docket on
    the Internet at http://www.regulations.gov/#!documentDetail;D=FAA-2013
    -1024-0002.

(2) Service information identified in this AD  that is not incorporated by
    reference may be viewed at  the  addresses specified in paragraphs (n)
    (3) and (n)(4) of this AD.

(n) MATERIAL INCORPORATED BY REFERENCE

(1) The  Director  of  the  Federal Register approved the incorporation by
    reference (IBR) of  the service information  listed in this  paragraph
    under 5 U.S.C. 552(a) and 1 CFR part 51.

(2) You must use this  service information as applicable to do the actions
    required by this AD, unless this AD specifies otherwise.

(i) Bombardier Service Bulletin 8-57-47, Revision A, dated May 29, 2013.

(ii) Reserved.

(3) For service information identified  in  this  AD,  contact Bombardier,
    Inc.,  Q-Series Technical Help Desk,  123 Garratt Boulevard,  Toronto,
    Ontario M3K 1Y5, Canada;  telephone  416-375-4000;  fax  416-375-4539;
    email thd.qseries@aero.bombardier.com; Internet http://www.bombardier.
    com.

(4) You may view this service information at the FAA,  Transport Airplane
    Directorate, 1601 Lind Avenue SW., Renton, WA. For information on the
    availability of this material at the FAA, call 425-227-1221.

(5) You  may  view  this  service  information  that  is  incorporated  by
    reference at the National Archives and Records Administration  (NARA).
    For information  on the  availability of  this material  at NARA, call
    202-741-6030,  or go to: http://www.archives.gov/federal-register/cfr/
    ibr-locations.html.

Issued in Renton,  Washington,  on July 15, 2014. John  P. Piccola, Acting
Manager, Transport Airplane Directorate, Aircraft Certification Service.

FOR  FURTHER  INFORMATION  CONTACT:  Jeffrey  Zimmer,  Aerospace Engineer,
Airframe  and   Propulsion  Branch,   ANE-171,  FAA,   New  York  Aircraft
Certification Office, 1600 Stewart Avenue, Suite 410, Westbury, NY  11590;
telephone (516) 228-7306; fax (516) 794-5531.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).

ACTION: Final rule.

SUMMARY: We are adopting a new airworthiness directive (AD) for certain
Bombardier, Inc. Model DHC-8-102, -103, -106, -201, -202, -301, -311,
and -315 airplanes. This AD was prompted by reports of a fractured
wing-to-fuselage strut attachment joint bolt. This AD requires a torque
check of all wing-to-fuselage strut attachment joint bolts, and repair
or replacement if necessary. For certain airplanes, this AD also
requires a detailed inspection for corrosion, damage, and wear of each
wing-to-fuselage strut attachment joint bolt and associated hardware,
and replacement if necessary; and a borescope inspection for corrosion
and damage of the bore hole and barrel nut threads, and repair or
replacement if necessary. We are issuing this AD to detect and correct
fractured strut attachment joint bolts, which could result in reduced
structural integrity of the wing-to-fuselage strut attachment joint and
subsequent loss of the wing.

DATES: This AD becomes effective September 2, 2014.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of September 2,
2014.

ADDRESSES: You may examine the AD docket on the Internet at http://www.regulations.gov/#!documentDetail;D=FAA-2013-1024-
0002 or in person at the Docket Management Facility, U.S. Department of
Transportation, Docket Operations, M-30, West Building Ground Floor,
Room W12-140, 1200 New Jersey Avenue SE., Washington, DC.
For service information identified in this AD, contact Bombardier,
Inc., Q-Series Technical Help Desk, 123 Garratt Boulevard, Toronto,
Ontario M3K 1Y5, Canada; telephone 416-375-4000; fax 416-375-4539;
email thd.qseries@aero.bombardier.com; Internet http://www.bombardier.
com. You may view this referenced service information at
the FAA, Transport Airplane Directorate, 1601 Lind Avenue SW., Renton,
WA. For information on the availability of this material at the FAA,
call 425-227-1221.

FOR FURTHER INFORMATION CONTACT: Jeffrey Zimmer, Aerospace Engineer,
Airframe and Propulsion Branch, ANE-171, FAA, New York Aircraft
Certification Office, 1600 Stewart Avenue, Suite 410, Westbury, NY
11590; telephone (516) 228-7306; fax (516) 794-5531.

SUPPLEMENTARY INFORMATION:

Discussion

We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would apply to certain Bombardier, Inc.
Model DHC-8-102, -103, -106, -201, -202, -301, -311, and -315
airplanes. The NPRM published in the Federal Register on December 6,
2013 (78 FR 73462).
Transport Canada Civil Aviation (TCCA), which is the aviation
authority for Canada, has issued Canadian Airworthiness Directive CF-
2013-17R1, dated June 27, 2013 (referred to after this as the Mandatory
Continuing Airworthiness Information, or ``the MCAI''), to correct an
unsafe condition for certain Bombardier, Inc. Model DHC-8-102, -103, -
106, -201, -202, -301, -311, and -315 airplanes. The MCAI states:

There have been two in-service reports of a wing-to-fuselage
strut attachment joint bolt found fractured during routine
maintenance. Laboratory examination of one fractured bolt revealed
that the fracture was attributed to stress corrosion cracking.
Failure of the bolts could compromise the structural integrity
of the wing-to-fuselage strut attachment joint and could lead to a
subsequent loss of the wing.
This [Canadian] AD mandates the inspection and rectification, as
required, of the wing-to-fuselage strut attachment joint bolts and
associated hardware.
* * * * *
Required actions include a torque check of wing-to-fuselage strut
attachment joint bolts, and repair or replacement if necessary. For
certain airplanes, required actions include a detailed inspection for
corrosion, damage (including but not limited to scratching, cracking,
pitting, cross threads), and wear of each wing-to-fuselage strut
attachment joint bolt and associated hardware, and replacement if
necessary; and a borescope inspection for corrosion and damage of the
bore hole and barrel nut threads, and repair or replacement if
necessary. You may examine the MCAI in the AD docket on the Internet at
http://www.regulations.gov/#!documentDetail;D=FAA-2013-1024-0002.

Comments

We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the NPRM (78
FR 73462, December 6, 2013) and the FAA's response to each comment.

Request To Extend Compliance Time

An anonymous commenter requested that we extend the compliance
times from 2,000 flight cycles or 12 months, to 4,000 flight cycles or
24 months, after the effective date of the AD, in order to coincide
with their scheduled ``C'' checks.
We do not agree with the commenter's request to extend the
compliance time. We have determined that the compliance time, as
proposed, represents the maximum interval of time allowable for the
affected airplanes to continue to safely operate before the
modification is done. We have not changed this AD in this regard.

Request To Give Credit for Previous Compliance

An anonymous commenter requested that we allow credit for actions
accomplished using deHavilland Dash 8 Series 100 Task Card Number 5730/
04B, dated February 6, 2012, if the actions were done before the date
the final rule becomes effective.
We agree with the request. We have redesignated paragraph (j) of
the proposed AD (78 FR 73462, December 6, 2013) as paragraph (j)(1) of
this AD, and have added new paragraph (j)(2) to this AD to allow credit
for actions accomplished prior to the effective date of this AD using
deHavilland Dash 8 Series 100 Task Card Number 5730/04B, dated February
6, 2012.

"Contacting the Manufacturer" Paragraph in This AD

Since late 2006, we have included a standard paragraph titled
``Airworthy Product'' in all MCAI ADs in which the FAA develops an AD
based on a foreign authority's AD.
The MCAI or referenced service information in an FAA AD often
directs the owner/operator to contact the manufacturer for corrective
actions, such as a repair. Briefly, the Airworthy Product paragraph
allowed owners/operators to use corrective actions provided by the
manufacturer if those actions were FAA-approved. In addition, the
paragraph stated that any actions approved by the State of Design
Authority (or its delegated agent) are considered to be FAA-approved.
In the NPRM (78 FR 73462, December 6, 2013), we proposed to prevent
the use of repairs that were not specifically developed to correct the
unsafe condition, by requiring that the repair approval provided by the
State of Design Authority or its delegated agent specifically refer to
this FAA AD. This change was intended to clarify the method of
compliance and to provide operators with better visibility of repairs
that are specifically developed and approved to correct the unsafe
condition. In addition, proposed to change the phrase ``its delegated
agent'' to include a design approval holder (DAH) with State of Design
Authority design organization approval (DOA), as applicable, to refer
to a DAH authorized to approve required repairs for the NPRM.
No comments were provided to the NPRM (78 FR 73462, December 6,
2013) about these proposed changes. However, a comment was provided for
an NPRM having Directorate Identifier 2012-NM-101-AD (78 FR 78285,
December 26, 2013). The commenter stated the following: ``The proposed
wording, being specific to repairs, eliminates the interpretation that
Airbus messages are acceptable for approving minor deviations
(corrective actions) needed during accomplishment of an AD mandated
Airbus service bulletin.''
This comment has made the FAA aware that some operators have
misunderstood or misinterpreted the Airworthy Product paragraph to
allow the owner/operator to use messages provided by the manufacturer
as approval of deviations during the accomplishment of an AD-mandated
action. The Airworthy Product paragraph does not approve messages or
other information provided by the manufacturer for deviations to the
requirements of the AD-mandated actions. The Airworthy Product
paragraph only addresses the requirement to contact the manufacturer
for corrective actions for the identified unsafe condition and does not
cover deviations from other AD requirements.

However, deviations to AD-required actions are addressed in 14 CFR
39.17, and anyone may request the approval for an alternative method of
compliance to the AD-required actions using the procedures found in 14
CFR 39.19.
To address this misunderstanding and misinterpretation of the
Airworthy Product paragraph, we have changed the paragraph and retitled
it ``Contacting the Manufacturer.'' This paragraph now clarifies that
for any requirement in this AD to obtain corrective actions from a
manufacturer, the action must be accomplished using a method approved
by the FAA, TCCA, or Bombardier's TCCA Design Approval Organization
(DAO).
The Contacting the Manufacturer paragraph also clarifies that, if
approved by the DAO, the approval must include the DAO-authorized
signature. The DAO signature indicates that the data and information
contained in the document are TCCA-approved, which is also FAA-
approved. Messages and other information provided by the manufacturer
that do not contain the DAO-authorized signature approval are not TCCA-
approved, unless TCCA directly approves the manufacturer's message or
other information.
This clarification does not remove flexibility previously afforded
by the Airworthy Product paragraph. Consistent with long-standing FAA
policy, such flexibility was never intended for required actions. This
is also consistent with the recommendation of the Airworthiness
Directive Implementation Aviation Rulemaking Committee to increase
flexibility in complying with ADs by identifying those actions in
manufacturers' service instructions that are ``Required for
Compliance'' with ADs. We continue to work with manufacturers to
implement this recommendation. But once we determine that an action is
required, any deviation from the requirement must be approved as an
alternative method of compliance.
Other commenters to the NPRM having Directorate Identifier 2012-NM-
101-AD (78 FR 78285, December 26, 2013) pointed out that in many cases
the foreign manufacturer's service bulletin and the foreign authority's
MCAI might have been issued some time before the FAA AD. Therefore, the
DOA might have provided U.S. operators with an approved repair,
developed with full awareness of the unsafe condition, before the FAA
AD is issued. Under these circumstances, to comply with the FAA AD, the
operator would be required to go back to the manufacturer's DOA and
obtain a new approval document, adding time and expense to the
compliance process with no safety benefit.
Based on these comments, we removed the requirement that the DAH-
provided repair specifically refer to this AD. Before adopting such a
requirement, the FAA will coordinate with affected DAHs and verify they
are prepared to implement means to ensure that their repair approvals
consider the unsafe condition addressed in this AD. Any such
requirements will be adopted through the normal AD rulemaking process,
including notice-and-comment procedures, when appropriate. We also have
decided not to include a generic reference to either the ``delegated
agent'' or ``DAH with State of Design Authority design organization
approval,'' but instead we have provided the specific delegation
approval granted by the State of Design Authority for the DAH
throughout this AD.

Conclusion

We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
this AD with the changes described previously and minor editorial
changes. We have determined that these minor changes:
Are consistent with the intent that was proposed in the
NPRM (78 FR 73462, December 6, 2013) for correcting the unsafe
condition; and
Do not add any additional burden upon the public than was
already proposed in the NPRM (78 FR 73462, December 6, 2013).
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of this AD.

Costs of Compliance

We estimate that this AD affects 94 airplanes of U.S. registry. We
estimate the following costs to comply with this AD.
We also estimate that it would take about 107 work-hours per
product to comply with the basic requirements of this AD. The average
labor rate is $85 per work-hour. Required parts would cost about $5,476
per product. Based on these figures, we estimate the cost of this AD on
U.S. operators to be $1,369,674, or $14,571 per product.
We have received no definitive data that would enable us to provide
a cost estimate for the repairs or replacements specified in this AD.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
``Subtitle VII, Part A, Subpart III, Section 44701: General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.

Regulatory Findings

We determined that this AD will not have federalism implications
under Executive Order 13132. This AD will not have a substantial direct
effect on the States, on the relationship between the national
government and the States, or on the distribution of power and
responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979);
3. Will not affect intrastate aviation in Alaska; and
4. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

Examining the AD Docket

You may examine the AD docket on the Internet at http://www.regulations.gov/#!docketDetail;D=FAA-2013-1024; or in person
at the Docket Management Facility between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays. The AD docket contains this AD, the
regulatory evaluation, any comments received, and other information.
The street address for the Docket Operations office (telephone 800-647-
5527) is in the ADDRESSES section.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):