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2011-26-07 TELEDYNE CONTINENTAL MOTORS (TCM) AND ROLLS-ROYCE MOTORS LTD. (R-RM) SERIES RECIPROCATING ENGINES:
Amendment 39-16897; Docket No. FAA-2011-0085; Directorate Identifier 2000-NE-19-AD.

(a) EFFECTIVE DATE

    This airworthiness directive (AD) is effective January 24, 2012.

(b) AFFECTED ADS

    This AD  supersedes AD  2002-13-04, Amendment  39-12792 (67  FR 43230,
    June 27, 2002).

(c) APPLICABILITY

    This AD applies to TCM and R-RM C-125, C-145, O-300, IO-360, TSIO-360,
    and LTSIO-520-AE series reciprocating engines with Champion  Aerospace
    (formerly Unison  Industries) Slick  Magnetos, models  6314, 6324, and
    6364, with magneto serial numbers (S/Ns) of 99110001 through 99129999,
    inclusive.

(d) UNSAFE CONDITION

    This AD was prompted by an  error in the previous AD applicability  in
    the range of magneto S/Ns affected, and by the need to include certain
    engines made by R-RM, under license of TCM. We are issuing this AD  to
    prevent engine  failure and  loss of  control of  the airplane  due to
    migration of the magneto impulse coupling stop pin out of the  magneto
    frame and into the gear train of the engine.

(e) COMPLIANCE

    Comply with this AD within 10 flight hours after the effective date of
    this AD, unless already done.

(f) REPLACEMENT OF MAGNETO

    Replace any  magneto that  has an  S/N of  99110001 through  99129999,
    inclusive, with a magneto that does  not have a serial number in  that
    range. If a  magneto is not  in this S/N  range, no further  action is
    required by this AD.

(g) INSPECTIONS

    Inspect each removed magneto to verify that the impulse coupling  stop
    pin is present. If the pin is missing, do the following:

(1) For C-125, C-145, O-300, IO-360,  and TSIO-360 series engines,  do the
    following:

(i) Remove magnetos, alternator or generator, and starter adapter from the
    accessory case.

(ii) Remove the accessory case from the crankcase and oil sump.

(iii) Visually inspect the entire engine gear train  for damaged or broken
      gears and gear teeth.

(iv) Inspect visible portions of the engine crankcase  and  accessory case
     for damage  due to  the stop  pin becoming  lodged between the engine
     gear train and the crankcase or accessory case.

(v) If the accessory case is damaged,  repair  or  replace  the  accessory
    case.

(vi) If  the  engine  crankcase  is  damaged,  disassemble the engine, and
     repair or replace the crankcase.

(vii) Inspect the oil pump drive gear teeth  and  inner cam gear teeth for
      damage.  Replace  any engine  drive  train component  that  has been
      damaged.

(viii) Replace any damaged gear,  and magnaflux the mating gears using the
       applicable engine overhaul manual.

(2) For LTSIO-520-AE series engines, do the following:

(i) Remove the starter adapter, fuel pump, vacuum pumps,  accessory  drive
    pads, and both magnetos.

(ii) Visually inspect  the  entire engine gear train for damaged or broken
     gears and gear teeth.

(iii) If any damage has occurred,  remove  the  engine  from the airplane,
      disassemble the engine, and inspect it for damage.  If any damage is
      found, repair as necessary.

(iv) Replace any damaged gear,  and  magnaflux  the mating gears using the
     applicable engine overhaul manual.

(v) Inspect the interior portions  of  the engine crankcase for damage due
    to  the  stop pin  becoming  lodged between  the  gear train  and  the
    crankcase.  If  the  crankcase  is  damaged,  repair  or  replace  the
    crankcase.

(h) INSTALLATION PROHIBITION

    After  the effective  date of  this AD,  do not  install any  Champion
    Aerospace  (formerly Unison  Industries) Slick  magnetos, model  6314,
    6324,  or  6364  that  have  an  S/N  of  99110001  through  99129999,
    inclusive, on any engine.

(i) ALTERNATIVE METHODS OF COMPLIANCE

    The  Manager,  Atlanta  Aircraft Certification  Office,  FAA,  has the
    authority  to  approve  AMOCs  for this  AD,  if  requested  using the
    procedures found in 14 CFR 39.19.

(j) RELATED INFORMATION

(1) A  cross-reference  for  part  numbers  (P/Ns)  for Champion Aerospace
    (formerly  Unison  Industries)  Slick  magneto  model  6314  (TCM  P/N
    653271), model 6324 (TCM P/N 653292), and model 6364 (TCM P/N  649696)
    can  be  found  in  TCM  Mandatory  Service  Bulletin  MSB00-6D, dated
    November 19, 2010.

(2) For more information about this AD,  contact Juanita Craft,  Aerospace
    Engineer,  Propulsion,  Atlanta  Aircraft  Certification  Office, FAA,
    Small  Airplane  Directorate;  1701  Columbia  Avenue,  College  Park,
    Georgia  30337;  phone:  (404) 474-5584;  fax: (404) 474-5606;  email:
    juanita.craft@faa.gov.

(k) MATERIAL INCORPORATED BY REFERENCE

    None.

Issued in Burlington, Massachusetts, on December 8, 2011. Peter A.  White,
Manager, Engine & Propeller Directorate, Aircraft Certification Service.

FOR  FURTHER  INFORMATION  CONTACT:  Juanita  Craft,  Aerospace  Engineer,
Atlanta  Certification  Office,  FAA,  Small  Airplane  Directorate,  1701
Columbia Avenue, College Park, Georgia 30337; phone: (404) 474-5584;  fax:
(404) 474-5606; email: juanita.craft@faa.gov.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

SUMMARY: We are superseding an existing airworthiness directive (AD)
for certain TCM and R-RM series reciprocating engines. That AD
currently requires replacement of certain magnetos if they fall within
the specified serial number (S/N) range, inspection of the removed
magneto to verify that the stop pin is still in place, and, if the stop
pin is not in place, inspection of the engine gear train, crankcase,
and accessory case. This new AD corrects the range of S/Ns affected,
requires the same replacement and inspections, and adds R-RM C-125, C-
145, O-300, IO-360, TSIO-360, and LTSIO-520-AE series reciprocating
engines to the applicability. This AD was prompted by our awareness of
an error in the previous AD applicability in the range of magneto S/Ns
affected and of the need to include certain engines made by R-RM, under
license of TCM. We are issuing this AD to prevent engine failure and
loss of control of the airplane due to migration of the magneto impulse
coupling stop pin out of the magneto frame and into the gear train of
the engine.

DATES: This AD is effective January 24, 2012.

ADDRESSES: For service information identified in this AD, contact
Teledyne Continental Motors, Inc., PO Box 90, Mobile, AL 36601; phone:
251-438-3411, or go to http://tcmlink.com/servicebulletins.cfm. You may
review copies of the referenced service information at the FAA, Engine
& Propeller Directorate, 12 New England Executive Park, Burlington, MA
01803. For information on the availability of this material at the FAA,
call (781) 238-7125.

Examining the AD Docket

You may examine the AD docket on the Internet at http://www.regulations.gov;
or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (phone: (800) 647-5527) is Document Management Facility,
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE.,
Washington, DC 20590.

FOR FURTHER INFORMATION CONTACT: Juanita Craft, Aerospace Engineer,
Atlanta Certification Office, FAA, Small Airplane Directorate, 1701
Columbia Avenue, College Park, Georgia 30337; phone: (404) 474-5584;
fax: (404) 474-5606; email: juanita.craft@faa.gov.

SUPPLEMENTARY INFORMATION:

Discussion

We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to supersede AD 2002-13-04, amendment 39-12792 (67 FR 43230,
June 27, 2002). That AD applies to the specified products. The NPRM
published in the Federal Register on June 28, 2011 (76 FR 37682). That
NPRM proposed to continue to require replacement of certain magnetos if
they fall within the specified S/N range, inspection of the removed
magneto to verify that the stop pin is still in place, and, if the stop
pin is not in place, inspection of the engine gear train, crankcase,
and accessory case. That NPRM also proposed to correct the range of S/
Ns affected and add R-RM C-125, C-145, O-300, IO-360, TSIO-360, and
LTSIO-520-AE series reciprocating engines to the applicability. We are
issuing this AD to prevent engine failure and loss of control of the
airplane due to migration of the magneto impulse coupling stop pin out
of the magneto frame and into the gear train of the engine.

Comments

We gave the public the opportunity to participate in developing
this AD. The following presents the comment received on the proposal
and the FAA's response to this comment.

Question on Who the AD Is Written Against

A commenter, not further identified, asked why the AD was issued
against TCM and not ``Slick.''
We do not agree. We write ADs against either a product or an
appliance. In the case of this AD, magnetos are part of the engine type
certificate and, therefore, considered part of the product (the
engine). We did not change the AD as a result of this comment.

Conclusion

We reviewed the relevant data, considered the comment received, and
determined that air safety and the public interest require adopting the
AD as proposed.

Costs of Compliance

We estimate that this AD affects 100 R-RM C-125, C-145, O-300, IO-
360, TSIO-360, and LTSIO-520-AE series reciprocating engines installed
on airplanes of U.S. registry. We also estimate that it will take about
2 work-hours per engine to perform the inspections, and that the
average labor rate is $85 per work-hour. Based on these figures, we
estimate the total cost of this AD to U.S. operators to be $17,000. Our
cost estimate is exclusive of possible warranty coverage.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.

Regulatory Findings

We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by removing airworthiness directive (AD)
2002-13-04, Amendment 39-12792 (67 FR 43230, June 27, 2002), and adding
the following new AD: