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2010-18-02 THIELERT AIRCRAFT ENGINES GMBH: Amendment 39-16415.; Docket No. FAA-2010-0683; Directorate Identifier 2010-NE-25-AD.
EFFECTIVE DATE

(a) This airworthiness directive (AD) becomes effective September 9, 2010.

AFFECTED ADS

(b) None.

APPLICABILITY

(c) This AD applies to Thielert Aircraft Engines GmbH (TAE):

(1) TAE 125-01  reciprocating  engines  (commercial  designation Centurion
    1.7), all serial  numbers, if a  clutch assembly part  number (P/N) 02
    -7210-11001R13 is installed; and

(2) TAE 125-02-99 reciprocating engines  (commercial designation Centurion
    2.0), all serial numbers, if a clutch assembly P/N 05-7211-K006001  or
    P/N 05-7211-K006002 is installed.

(3) These  engines  are installed on,  but not limited to,  Cessna 172 and
    (Reims-built) F172 series (European Aviation Safety Agency (EASA)  STC
    No.  EASA.A.S.01527);  Piper  PA-28  series  (EASA  STC  No. EASA.A.S.
    01632);  APEX (Robin)  DR 400  series (EASA  STC No.  A.S.01380);  and
    Diamond Aircraft Industries Models DA40 and DA42 airplanes.

REASON

(d) In-flight shutdown incidents have been reported on  airplanes equipped
    with TAE 125  engines. Preliminary investigations  showed that it  was
    mainly  the  result  of  nonconforming  disc  springs  (improper  heat
    treatment) used in a certain production batch of the clutch.

    We are issuing this AD to prevent engine in-flight shutdown leading to
    loss of control of the airplane.

ACTIONS AND COMPLIANCE

(e) Unless already done, do the following actions.

(1) Before next flight after the effective date of this AD,  identify  the
    serial number (S/N) of each P/N 02-7210-11001R13, P/N 05-7211-K006001,
    and P/N 05-7211-K006002 clutch assembly installed on the airplane.  If
    the S/N matches one of those listed in Thielert Aircraft Engines  GmbH
    Service Bulletin (SB) No. TM TAE  125-0021, dated June 9, 2010, or  SB
    No. TM TAE 125-1011  P1, dated June 9,  2010, as applicable to  engine
    model, replace  the clutch  assembly within  the following  compliance
    times:

(i) For engines  with affected clutch assemblies that have accumulated 100
    flight hours or  more on the  effective date of  this AD, replace  the
    clutch assembly before further flight.

(ii) For  engines  with  affected  clutch assemblies that have accumulated
     less than 100 flight hours on the effective date of this AD,  replace
     the clutch assembly before accumulating 100 flight hours.

CLUTCH ASSEMBLY PROHIBITION

(2) After the effective date of this AD:

(i) Do not install an engine  having  a  clutch assembly that is listed by
    S/N in Thielert Aircraft Engines GmbH Service Bulletin (SB) No. TM TAE
    125-0021,  dated June 9, 2010, or  SB No. TM  TAE 125-1011  P1,  dated
    June 9, 2010; and

(ii) Do not install any clutch assembly listed by S/N in Thielert Aircraft
     Engines GmbH Service Bulletin (SB)  No. TM TAE 125-0021,  dated  June
     9, 2010, or SB No. TM TAE  125-1011 P1, dated June 9, 2010, into  any
     engine.

FAA AD DIFFERENCES

(f) This   AD   differs   from   the  Mandatory  Continuing  Airworthiness
    Information (MCAI) and/or service information as follows:

(1) EASA AD 2010-0111-E, dated June 10, 2010 (corrected June 11, 2010) has
    separate  compliance  times   for  engines  installed  on  twin-engine
    airplanes. This AD does not.

(2) EASA AD 2010-0111-E,  dated  June 10, 2010  (corrected  June 11, 2010)
    allows a single ferry flight with conditions. This AD does not.

ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(g) The Manager,  Engine Certification Office,  FAA,  has the authority to
    approve AMOCs for this AD, if requested using the procedures found  in
    14 CFR 39.19.

RELATED INFORMATION

(h) Refer to MCAI EASA AD 2010-0111-E, dated June 10, 2010 (corrected June
    11, 2010), for related information.

(i) Contact Alan Strom,  Aerospace Engineer,  Engine Certification Office,
    FAA, Engine &  Propeller Directorate, 12  New England Executive  Park,
    Burlington, MA 01803; e-mail: alan.strom@faa.gov; telephone (781)  238
    -7143; fax (781) 238-7199, for more information about this AD.

MATERIAL INCORPORATED BY REFERENCE

(j) You  must  use  Thielert Aircraft Engines GmbH Service Bulletin No. TM
    TAE 125-0021, dated June 9, 2010,  or SB No. TM TAE 125-1011  P1, also
    dated  June  9,  2010,  to  identify  the  affected  clutch assemblies
    requiring replacement by this AD.

(1) The  Director  of  the  Federal Register approved the incorporation by
    reference of this service information under 5 U.S.C. 552(a) and 1  CFR
    part 51.

(2) For  service  information  identified  in  this  AD,  contact Thielert
    Aircraft  Engines  GmbH,  Platanenstrasse  14  D-09350,  Lichtenstein,
    Germany,  telephone: +49-37204-696-0;  fax: +49-37204-696-55;  e-mail:
    info@centurion-engines.com.

(3) You may review copies at the FAA,  New England Region,  12 New England
    Executive  Park,  Burlington,  MA; or  at  the  National Archives  and
    Records Administration (NARA). For information on the availability  of
    this   material   at   NARA,   call   (202)   741-6030,   or   go  to:
    http://www.archives.gov/federal-register/cfr/ibr-locations.html.

Issued in Burlington, Massachusetts, on  August 16, 2010. Peter A.  White,
Assistant   Manager,   Engine   and   Propeller   Directorate,    Aircraft
Certification Service.

FOR FURTHER  INFORMATION CONTACT:  Alan Strom,  Aerospace Engineer, Engine
Certification Office, FAA, Engine & Propeller Directorate, 12 New  England
Executive  Park,   Burlington,  MA   01803;  e-mail:   alan.strom@faa.gov;
telephone (781) 238-7143; fax (781) 238-7199.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule; request for comments.

SUMMARY: We are adopting a new airworthiness directive (AD) for the products listed above. This AD results from mandatory continuing airworthiness information (MCAI) issued by an aviation authority of another country to identify and correct an unsafe condition on an aviation product. The MCAI describes the unsafe condition as:

In-flight shutdown incidents have been reported on airplanes equipped with TAE 125 engines. Preliminary investigations showed that it was mainly the result of nonconforming disc springs (improper heat treatment) used in a certain production batch of the clutch.

We are issuing this AD to prevent engine in-flight shutdown leading to loss of control of the airplane.

DATES: This AD becomes effective September 9, 2010.
We must receive comments on this AD by September 24, 2010.
The Director of the Federal Register approved the incorporation by reference of Thielert Aircraft Engines GmbH Service Bulletin (SB) No. TM TAE 125-0021, dated June 9, 2010, and SB No. TM TAE 125-1011 P1, dated June 9, 2010, listed in the AD as of September 9, 2010.

ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to http:// www.regulations.gov and follow the instructions for sending your comments electronically.
Mail: U.S. Department of Transportation, 1200 New Jersey Avenue, SE., West Building Ground Floor, Room W12-140, Washington, DC 20590-0001.
Hand Delivery: Deliver to Mail address above between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.
Fax: (202) 493-2251.

Examining the AD Docket

You may examine the AD docket on the Internet at http:// www.regulations.gov; or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647-5527) is the same as the Mail address provided in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt.

FOR FURTHER INFORMATION CONTACT: Alan Strom, Aerospace Engineer, Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; e-mail: alan.strom@faa.gov; telephone (781) 238-7143; fax (781) 238-7199.

SUPPLEMENTARY INFORMATION:

Discussion

The European Aviation Safety Agency (EASA), which is the Technical Agent for the Member States of the European Community, has issued EASA AD 2010-0111-E, dated June 10, 2010 (corrected June 11, 2010) (referred to after this as "the MCAI''), to correct an unsafe condition for the specified products. The MCAI states:

In-flight shutdown incidents have been reported on airplanes equipped with TAE 125 engines. Preliminary investigations showed that it was mainly the result of nonconforming disc springs (improper heat treatment) used in a certain production batch of the clutch.

You may obtain further information by examining the MCAI in the AD docket.

Relevant Service Information

TAE has issued SB No. TM TAE 125-0021, dated June 9, 2010, and SB No. TM TAE 125-1011 P1, dated June 9, 2010. The actions described in these SBs are intended to correct the unsafe condition identified in the MCAI.

FAA's Determination and Requirements of This AD

This product has been approved by the aviation authority of Germany, and is approved for operation in the United States. Pursuant to our bilateral agreement with Germany, they have notified us of the unsafe condition described in the MCAI and service information referenced above. We are issuing this AD because we evaluated all information provided by EASA and determined the unsafe condition exists and is likely to exist or develop on other products of the same type design. This AD requires replacement of affected clutch assemblies.

Differences Between the AD and the MCAI or Service Information

We have reviewed the MCAI and related service information and, in general, agree with their substance. But we have found it necessary to use different words from those in the MCAI to ensure the AD is clear for U.S. operators and is enforceable. In making these changes, we do not intend to differ substantively from the information provided in the MCAI and related service information.

FAA's Determination of the Effective Date

An unsafe condition exists that requires the immediate adoption of this AD. The FAA has found that the risk to the flying public justifies waiving notice and comment prior to adoption of this rule because of the need for operators to comply with some of the AD actions before further flight. Therefore, we determined that notice and opportunity for public comment before issuing this AD are impracticable and that good cause exists for making this amendment effective in fewer than 30 days.

Comments Invited

This AD is a final rule that involves requirements affecting flight safety, and we did not precede it by notice and opportunity for public comment. We invite you to send any written relevant data, views, or arguments about this AD. Send your comments to an address listed under the ADDRESSES section. Include "Docket No. FAA-2010-0683; Directorate Identifier 2010-NE-25-AD'' at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this AD. We will consider all comments received by the closing date and may amend this AD because of those comments.
We will post all comments we receive, without change, to http:// www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact with FAA personnel concerning this AD. Using the search function of the Web site, anyone can find and read the comments in any of our dockets, including, if provided, the name of the individual who sent the comment (or signed the comment on behalf of an association, business, labor union, etc.). You may review the DOT's complete Privacy Act Statement in the Federal Register published on April 11, 2000 (65 FR 19477-78).

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. "Subtitle VII: Aviation Programs,'' describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in "Subtitle VII, Part A, Subpart III, Section 44701: General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory Findings

We determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify this AD:
1. Is not a "significant regulatory action'' under Executive Order 12866;
2. Is not a "significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this AD and placed it in the AD docket.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new AD: