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2010-15-04 EUROCOPTER FRANCE: Amendment 39-16370. Docket No. FAA-2010-0721; Directorate Identifier 2009-SW-57-AD.
EFFECTIVE DATE

(a) This AD becomes effective on August 11, 2010.

OTHER AFFECTED ADS

(b) None.

APPLICABILITY

(c) This AD  applies to Model EC225LP helicopters,  except those that have
    been modified with MOD 0743718, certificated in any category.

REASON

(d) The  mandatory  continuing  airworthiness information (MCAI) AD states
    there have  been a  "few" reports  of cracks  and failure  of the main
    rotor  hub  (MRH) cone  restrainer  support lugs  at  their attachment
    points on the  reinforcement ring where  the dome fairing  is secured.
    Also, cracks on the dome  fairing support have been reported.  Failure
    of the cone restrainer support or the dome fairing support  attachment
    lugs may lead to loss of the dome fairing, damage to the rotor blades,
    and subsequent loss of control of the helicopter.

ACTIONS AND COMPLIANCE

(e) Required as indicated:

(1) Within  15  hours  time-in-service (TIS),  unless  already  done,  and
    thereafter at intervals not to  exceed 15 hours TIS, visually  inspect
    for  a  crack  in  the  area  of  the  attachment  points  on  the MRH
    reinforcement ring of  the lugs securing  the cone restrainer  support
    and also of the lugs securing the dome fairing support as depicted  in
    Figures 1  and 2  of Eurocopter  Emergency Alert  Service Bulletin No.
    05A003, Revision 2,  dated February 3,  2009 (EASB No.  05A003) and by
    following the  Accomplishment Instructions,  paragraph 2.B.1,  of EASB
    No. 05A003.

NOTE: The one EASB No. 05A003 applies to two different model  helicopters:
Eurocopter Model EC225LP  helicopters that are  type-certificated  in  the
United States and Eurocopter  Model EC725AP military helicopters  that are
not type-certificated in the United States.

(2) If a crack is found in the area  of  any  of  the  lugs  of  the  cone
    restrainer support or the dome fairing support, as depicted in Figures
    1 and 2 of EASB No.  05A003, before further flight, modify the  MRH by
    replacing  both  the  cone restrainer  support  and  the dome  fairing
    support  assembly  by   following  the  Accomplishment   Instructions,
    paragraphs 2.B.1. and 2.B.2.,  reidentify the cone restrainer  support
    and dome fairing assembly by following paragraph 2.D., and if removed,
    track and balance the main rotor blades by following paragraph  3.B.3.
    of Eurocopter Service Bulletin No. 62- 007, Revision 1, dated July 10,
    2009.

(f) Replacing and reidentifying both the cone restrainer support  and  the
    dome fairing support assembly  in accordance with paragraph  (e)(2) of
    this AD constitutes  terminating action for  the requirements of  this
    AD.

DIFFERENCES BETWEEN THIS AD AND THE MCAI AD

(g) We do not specify dates because the dates are already passed nor do we
    specify the time in days but rather  only in hours TIS. We also use  a
    different initial compliance  time. Also, we  use inspect rather  than
    check when referring to an action required by a mechanic as opposed to
    a pilot.

OTHER INFORMATION

(h) Alternative  Methods  of  Compliance  (AMOCs):   The  Manager,  Safety
    Management Group, ATTN: DOT/FAA Southwest Region, Gary Roach, ASW-111,
    Aviation  Safety  Engineer,  Rotorcraft  Directorate,  Regulations and
    Guidance Group, 2601 Meacham Blvd., Fort Worth, Texas 76137, telephone
    (817) 222-5130, fax (817) 222-5961, has the authority to approve AMOCs
    for this AD, if requested, using the procedures found in 14 CFR 39.19.

(i) A special flight permit may be issued to ferry  the  helicopter  to  a
    location where the modification can be done, provided the dome fairing
    and its attachment screws are  removed. When allowing flight with  the
    dome  fairing  removed,  the   special  flight  permit  must   contain
    information that alerts the flight  crew that when flying without  the
    dome fairing, the lateral  vibrations of the helicopter  significantly
    increase at speeds of 70 to 120 knots. These lateral vibrations do not
    affect flight safety.

RELATED INFORMATION

(j) European  Aviation  Safety  Agency  (EASA) Airworthiness Directive No.
    2009-0024, dated February 20, 2009, contains related information.

JOINT AIRCRAFT SYSTEM/COMPONENT (JASC) CODE

(k) The JASC Code is 6220: Main Rotor Head.

MATERIAL INCORPORATED BY REFERENCE

(l) You  must  use  the  specified  portions of Eurocopter Emergency Alert
    Service Bulletin No. 05A003, Revision  2, dated February 3, 2009,  and
    Eurocopter Service  Bulletin No.  62-007, Revision  1, dated  July 10,
    2009, to do the actions required.

(1) The Director of the Federal Register  approved  the  incorporation  by
    reference of this service information under 5 U.S.C. 552(a) and 1  CFR
    part 51.

(2) For service  information  identified  in  this  AD,  contact  American
    Eurocopter  Corporation,  2701  Forum Drive,  Grand Prairie,  TX 75053
    -4005,  telephone   (800)  232-0323,   fax  (972)   641-3710,  or   at
    http://www.eurocopter.com.

(3) You may review copies at the FAA,  Office  of  the  Regional  Counsel,
    Southwest Region, 2601 Meacham Blvd., Fort Worth, Texas, 76137; or  at
    the  National   Archives  and   Records  Administration   (NARA).  For
    information on the availability of  this material at NARA, call  (202)
    741-6030, or go to: http://www.archives.gov/  federal-register/cfr/ibr
    -locations.html.

Issued in Fort Worth, Texas, on  July 13, 2010. Mark R. Schilling,  Acting
Manager, Rotorcraft Directorate, Aircraft Certification Service.

FOR FURTHER  INFORMATION CONTACT:  DOT/FAA Southwest  Region, Gary  Roach,
ASW-111, Aviation Safety Engineer, Rotorcraft Directorate, Regulations and
Guidance Group,  2601 Meacham  Blvd., Fort  Worth, Texas  76137, telephone
(817) 222-5130, fax (817) 222-5961.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), Department of Transportation (DOT).

ACTION: Final rule; request for comments.

SUMMARY: We are adopting a new airworthiness directive (AD) for the specified ECF Model EC225LP helicopters. This AD results from a mandatory continuing airworthiness information (MCAI) AD issued by the aviation authority of the European Aviation Safety Agency (EASA), which is the Technical Agent for the Member States of the European Community. The MCAI AD states there have been a "few'' reports of cracks and failure of the main rotor hub (MRH) cone restrainer support lugs at their attachment points on the reinforcement ring where the dome fairing is secured. Also, cracks on the dome fairing support have been reported. Failure of the cone restrainer support or the dome fairing support attachment lugs may lead to loss of the dome fairing, damage to the rotor blades, and subsequent loss of control of the helicopter.

DATES: This AD becomes effective on August 11, 2010.
The incorporation by reference of certain publications listed in the regulations is approved by the Director of the Federal Register as of August 11, 2010.
We must receive comments on this AD by September 27, 2010.

ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to http:// www.regulations.gov. Follow the instructions for submitting your comments electronically.
Fax: (202) 493-2251.
Mail: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590, between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.
You may get the service information identified in this AD from American Eurocopter Corporation, 2701 Forum Drive, Grand Prairie, TX 75053-4005, telephone (800) 232-0323, fax (972) 641-3710, or at http:// www.eurocopter.com.
Examining the Docket: You may examine the AD docket on the Internet at http://www.regulations.gov or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD, the economic evaluation, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647-5527) is stated in the ADDRESSES section of this AD. Comments will be available in the AD docket shortly after receipt.

FOR FURTHER INFORMATION CONTACT: DOT/FAA Southwest Region, Gary Roach, ASW-111, Aviation Safety Engineer, Rotorcraft Directorate, Regulations and Guidance Group, 2601 Meacham Blvd., Fort Worth, Texas 76137, telephone (817) 222-5130, fax (817) 222-5961.

SUPPLEMENTARY INFORMATION:

Discussion

EASA, which is the Technical Agent for the Member States of the European Community, has issued EASA AD 2009-0024, dated February 20, 2009, to correct an unsafe condition for the Eurocopter Model EC225LP helicopters.
The MCAI AD states there have been a "few'' reports of cracks and failure of the MRH cone restrainer support lugs in the area of their attachment points on the reinforcement ring where the dome fairing is secured. Also, cracks on the dome fairing support have been reported. Failure of the cone restrainer support or the dome fairing support attachment lugs may lead to loss of the dome fairing, damage to the rotor blades, and subsequent loss of control of the helicopter or injury to persons on the ground.
You may obtain further information by examining the MCAI AD and any related service information in the AD docket.

Related Service Information

Eurocopter has issued one Emergency Alert Service Bulletin (EASB) No. 05A003, Revision 2, dated February 3, 2009 (EASB No. 05A003) for two different helicopters: the Model EC225LP and the military Model EC725AP, a non-FAA type certificated helicopter. Eurocopter has also issued EASB No. 62-007, dated July 10, 2009 (SB 62-007), which corresponds to MOD 0743718. EASB 05A003 specifies checking the MRH in the area of the cone restrainer support attachment lugs and the dome fairing support attachment lugs for a crack. If a crack is found in one of the five lugs of the cone restrainer support or the dome fairing support, the EASB specifies complying with SB 62-007 before further flight. SB 62-007 specifies modifying the MRH by replacing the cone restrainer support and the dome fairing support, reidentifying those parts and balancing the main rotor blades if they were removed. The actions described in the MCAI AD are intended to correct the unsafe condition identified in the service information.

FAA's Evaluation and Unsafe Condition Determination

This helicopter has been approved by the aviation authority of France and is approved for operation in the United States. Pursuant to our bilateral agreement with France, EASA, their Technical Agent, has notified us of the unsafe condition described in the MCAI AD. We are issuing this AD because we evaluated all information provided by EASA and determined the unsafe condition exists and is likely to exist or develop on other helicopters of this same type design.

Differences Between This AD and the MCAI AD

We do not specify dates because the dates have already passed nor do we specify the compliance time in days but rather only in hours time-in-service (TIS). We also use a different compliance time. Also, we use inspect rather than check when referring to an action required by a mechanic as opposed to a pilot.

Costs of Compliance

We estimate that this AD will affect about 4 helicopters of U.S. registry. We also estimate that it will take about 30 work-hours per helicopter to inspect and modify the MRH. The average labor rate is $85 per work-hour. Required parts will cost about $18,981 per helicopter. Based on these figures, we estimate the cost of this AD on U.S. operators will be $86,124, assuming a crack is found in each MRH cone restrainer support or dome fairing support attachment lugs.

FAA's Determination of the Effective Date

An unsafe condition exists that requires the immediate adoption of this AD. We find that the risk to the flying public justifies waiving notice and comment prior to adoption of this rule because of the short compliance time of 15 hours TIS to conduct the inspection for a crack in the attachment lugs. Failure of these lugs could result in loss of control of the helicopter. Therefore, we have determined that notice and opportunity for public comment before issuing this AD are impracticable and that good cause exists for making this amendment effective in fewer than 30 days.

Comments Invited

This AD is a final rule that involves requirements affecting flight safety, and we did not precede it by notice and opportunity for public comment. However, we invite you to send us any written data, views, or arguments concerning this AD. Send your comments to an address listed under the ADDRESSES section of this AD. Include "Docket No. FAA-2010- 0721; Directorate Identifier 2009-SW-56-AD'' at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this AD. We will consider all comments received by the closing date and may amend this AD because of those comments.
We will post all comments we receive, without change, to http:// www.regulations.gov including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive about this AD.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. "Subtitle VII: Aviation Programs,'' describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in "Subtitle VII, Part A, Subpart III, Section 44701: General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on product(s) identified in this rulemaking action.

Regulatory Findings

We determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
Therefore, I certify this AD:
1. Is not a "significant regulatory action'' under Executive Order 12866;
2. Is not a "significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared an economic evaluation of the estimated costs to comply with this AD and placed it in the AD docket.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new Airworthiness Directive (AD):