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2010-14-16 BOMBARDIER, INC.: Amendment 39-16361. Docket No. FAA-2010-0382; Directorate Identifier 2009-NM-211-AD.
EFFECTIVE DATE

(a) This airworthiness directive (AD) becomes effective August 17, 2010.

AFFECTED ADS

(b) This AD supersedes AD 2008-17-06, Amendment 39-15644.

APPLICABILITY

(c) This  AD  applies  to Bombardier, Inc. Model DHC-8-400, -401, and -402
    airplanes, certificated  in any  category; serial  numbers 4001, 4003,
    4004, 4006, and 4008 through 4184 inclusive.

SUBJECT

(d) Air Transport Association (ATA) of America Code 29: Hydraulic power.

REASON

(e) The mandatory continuing airworthiness information (MCAI) states:

    Several cases have  been reported where  a loss of  fluid in the  No.2
    hydraulic  system  has  caused  the  power  transfer  unit  (PTU)   to
    overspeed, resulting in pressure fluctuations and increased fluid flow
    within the No. 1 hydraulic  system. In one case, the  hydraulic system
    control logic did  not shut down  the PTU and  the overspeed condition
    persisted, resulting in  the illumination of  the No. 1  HYD FLUID HOT
    caution light.

    As an interim action to avoid possible loss of both the No. 1 and  No.
    2 hydraulic systems, the Airplane Flight Manual (AFM) has been revised
    to include pulling the  HYD PWR XFER circuit  breaker in the event  of
    the loss of all hydraulic fluid in the No. 2 hydraulic system.

    Insertion of the  resultant Temporary Amendment  (TA) No. 13  into the
    AFM was mandated in the  original issue of this [Canadian]  directive.
    This instruction * *  * remains in effect  until * * *  this [revised]
    directive is accomplished.

    Revision 1 of this  directive * * *  mandates modification of the  PTU
    control logic, including  the provision of  automatic PTU shutdown  in
    the event of loss of fluid in the No. 2 hydraulic system. In addition,
    the  applicability of  the [Canadian]  directive has  been revised  to
    remove  aircraft  Serial Number  (SN)  4185 and  subsequent,  since an
    equivalent  modification  has  been installed  in production  on these
    aircraft.

    The unsafe  condition is  possible loss  of both  the No.  1 and No. 2
    hydraulic  systems,  resulting  in  the  potential  loss  of   several
    functions essential for safe flight and landing of the airplane.

COMPLIANCE

(f) You are responsible  for  having  the  actions  required  by  this  AD
    performed within  the compliance  times specified,  unless the actions
    have already been done.

RESTATEMENT OF REQUIREMENTS OF AD 2007-12-03 AIRPLANE FLIGHT MANUAL  (AFM)
REVISION

(g) Within  14  days  after   July 10, 2007  (the  effective  date  of  AD
    2007-12-03, Amendment  39-15081, which  was superseded  by AD  2008-17
    -06),  revise the Limitations section of the applicable AFM to include
    the  information  in  the  applicable  Bombardier  temporary amendment
    specified  in  Table 1  of  this AD,  as  specified in  the  temporary
    amendment. These temporary amendments introduce procedures for pulling
    the "HYD PWR  XFER" circuit breaker  in the event  of the loss  of all
    hydraulic fluid in the  No. 1 or No.  2 hydraulic system. Operate  the
    airplane according to the limitations and procedures in the applicable
    temporary amendment.

                      TABLE 1--AFM TEMPORARY AMENDMENTS
    ______________________________________________________________________
                                                           TO BOMBARDIER
                  USE BOMBARDIER                           DASH 8 Q400
                    TEMPORARY                              AIRPLANE FLIGHT
    FOR MODEL -     AMENDMENT -    ISSUE -     DATED -     MANUAL -
    ______________________________________________________________________
    DHC-8-400          13            1      July 14, 2005    PSM 1-84-1A
    airplanes

    DHC-8-401          13            1      July 14, 2005    PSM 1-84-1A
    airplanes

    DHC-8-402          13            1      July 14, 2005    PSM 1-84-1A
    airplanes
    ______________________________________________________________________

NOTE 1: This may be done  by inserting a copy of the  applicable temporary
amendment into the applicable AFM. When the applicable temporary amendment
has been included in general  revisions of the AFM, the  general revisions
may be  inserted into  the AFM,  provided the  relevant information in the
general revisions is identical to that in the temporary amendment.

RESTATEMENT OF REQUIREMENTS OF AD 2008-17-06: AFM REVISION

(h) Within 14 days after  September 2, 2008  (the  effective  date  of  AD
    2008-17-06), revise the applicable AFM Normal and Abnormal  Procedures
    section  to  include  the  information  in  the  applicable Bombardier
    temporary amendment specified in Table  2 of this AD, as  specified in
    the  temporary   amendment.  These   temporary  amendments   introduce
    additional procedures  for ensuring  that  the  "PTU CNTRL"  switch is
    Normal, the "PTU CNTRL  ON" advisory light is  out, and  the "HYD  PWR
    XFER" circuit breaker is pulled  in the event of  the  illumination of
    the "2  HYD ISO  VALVE" caution  light.  After  accomplishing the  AFM
    revision, the AFM limitation required by paragraph (g) in this AD  may
    be removed from the AFM.

                      TABLE 2--AFM TEMPORARY AMENDMENTS
    ______________________________________________________________________
                                                           TO BOMBARDIER
                  USE BOMBARDIER                           DASH 8 Q400
                    TEMPORARY                              AIRPLANE FLIGHT
    FOR MODEL -     AMENDMENT -    ISSUE -     DATED -     MANUAL -
    ______________________________________________________________________
    DHC-8-400          13            3      June 9, 2008     PSM 1-84-1A
    airplanes

    DHC-8-401          13            3      June 9, 2008     PSM 1-84-1A
    airplanes

    DHC-8-402          13            3      June 9, 2008     PSM 1-84-1A
    airplanes
    ______________________________________________________________________

NEW REQUIREMENTS OF THIS AD: ACTIONS

(i) Within 6,000 flight hours after the effective date of this AD,  modify
    the  PTU  control  logic,   in  accordance  with  the   Accomplishment
    Instructions  of  Bombardier Service  Bulletin  84-29-22, Revision  A,
    dated  February  24,  2009.  Doing  this  modification  terminates the
    requirements  of paragraphs  (g) and  (h) of  this AD,  and after  the
    modification has been done, the AFM limitation required by  paragraphs
    (g) and (h) of this AD may be removed from the AFM.

(j) Modifying the PTU control logic is also acceptable for compliance with
    the  requirements of  paragraph (i)  of this  AD  if  done before  the
    effective  date  of this  AD,  in accordance  with  Bombardier Service
    Bulletin 84-29-22, dated December 5, 2008.

FAA AD DIFFERENCES

NOTE 2: This  AD differs  from  the  MCAI  and/or  service information  as
follows: No differences.

OTHER FAA AD PROVISIONS

(k) The following provisions also apply to this AD:

(1) Alternative  Methods  of  Compliance  (AMOCs):  The  Manager, New York
    Aircraft Certification Office (ACO),  ANE-170, FAA, has the  authority
    to approve AMOCs for this AD, if requested using the procedures  found
    in 14 CFR 39.19. Send information to ATTN: Program Manager, Continuing
    Operational Safety, FAA, New York ACO, 1600 Stewart Avenue, Suite 410,
    Westbury, New York 11590;  telephone 516-228-7300;  fax  516-794-5531.
    Before  using any  approved AMOC  on any  airplane to  which the  AMOC
    applies,  notify  your   principal  maintenance  inspector   (PMI)  or
    principal  avionics  inspector  (PAI), as  appropriate,  or  lacking a
    principal inspector, your local Flight Standards District Office.  The
    AMOC approval letter must specifically reference this AD.

(2) Airworthy Product: For any requirement in this AD to obtain corrective
    actions from a manufacturer or other source, use these actions if they
    are FAA-approved.  Corrective actions  are considered  FAA-approved if
    they are approved by the State of Design Authority (or their delegated
    agent). You are required to assure the product is airworthy before  it
    is returned to service.

(3) Reporting Requirements: For any  reporting  requirement  in  this  AD,
    under the provisions of the Paperwork Reduction Act (44 U.S.C. 3501 et
    seq.), the  Office of  Management and  Budget (OMB)  has approved  the
    information  collection  requirements  and  has  assigned  OMB Control
    Number 2120-0056.

RELATED INFORMATION

(l) Refer  to  MCAI  Canadian Airworthiness Directive CF-2006-08R1,  dated
    August  31, 2009;  the  Bombardier  temporary amendments  specified in
    Tables 1 and 2; and Bombardier Service Bulletin 84-29-22, Revision  A,
    dated February 24, 2009; for related information.

MATERIAL INCORPORATED BY REFERENCE

(m) You must use Bombardier Service Bulletin 84-29-22,  Revision A,  dated
    February 24, 2009, and  the applicable temporary amendment  identified
    in Table 3 of  this AD; as applicable;  to do the actions  required by
    this AD, unless the AD specifies otherwise.

         TABLE 3--ALL TEMPORARY AMENDMENTS INCORPORATED BY REFERENCE
    ______________________________________________________________________
    BOMBARDIER
    TEMPORARY                                   TO BOMBARDIER DASH 8 Q400
    AMENDMENT –   ISSUE –       DATED –         AIRPLANE FLIGHT MANUAL –
    ______________________________________________________________________
       13           1       July 14, 2005        Model 400 PSM 1-84-1A
       13           1       July 14, 2005        Model 401 PSM 1-84-1A
       13           1       July 14, 2005        Model 402 PSM 1-84-1A
       13           3       June 9, 2008         Model 400 PSM 1-84-1A
       13           3       June 9, 2008         Model 401 PSM 1-84-1A
       13           3       June 9, 2008         Model 402 PSM 1-84-1A
    ______________________________________________________________________

(1) The Director of the Federal Register  approved  the  incorporation  by
    reference of Bombardier Service  Bulletin 84-29-22, Revision A,  dated
    February 24, 2009, under 5 U.S.C. 552(a) and 1 CFR part 51.

(2) The  Director  of  the  Federal  Register  previously   approved   the
    incorporation by  reference of  the service  information contained  in
    Table 4  of this  AD on  September 2,  2008 (73  FR 47818,  August 15,
    2008).

    TABLE 4-MATERIAL PREVIOUSLY INCORPORATED BY REFERENCE IN AD 2008-17-06
    ______________________________________________________________________
    BOMBARDIER
    TEMPORARY                                   TO BOMBARDIER DASH 8 Q400
    AMENDMENT–    ISSUE –       DATED –         AIRPLANE FLIGHT MANUAL –
    ______________________________________________________________________
       13           3       June 9, 2008         Model 400 PSM 1-84-1A
       13           3       June 9, 2008         Model 401 PSM 1-84-1A
       13           3       June 9, 2008         Model 402 PSM 1-84-1A
    ______________________________________________________________________

(3) On  July 10, 2007 (72 FR 30968, June 5, 2007),  the  Director  of  the
    Federal  Register  approved  the  incorporation  by  reference  of the
    temporary amendments identified in Table 5 of this AD.

    TABLE 5-MATERIAL PREVIOUSLY INCORPORATED BY REFERENCE IN AD 2007-12-03
    ______________________________________________________________________
    BOMBARDIER
    TEMPORARY                                   TO BOMBARDIER DASH 8 Q400
    AMENDMENT–    ISSUE –       DATED –         AIRPLANE FLIGHT MANUAL –
    ______________________________________________________________________
       13           1       July 14, 2005        Model 400 PSM 1-84-1A
       13           1       July 14, 2005        Model 401 PSM 1-84-1A
       13           1       July 14, 2005        Model 402 PSM 1-84-1A
    ______________________________________________________________________

(4) For service information identified in  this  AD,  contact  Bombardier,
    Inc.,  400  Cote-Vertu  Road West,  Dorval,  Quebec  H4S 1Y9,  Canada;
    telephone      514-855-5000;       fax      514-855-7401;       e-mail
    thd.qseries@aero.bombardier.com; Internet http:// www.bombardier.com.

(5) You may review copies of the service information at the FAA, Transport
    Airplane Directorate, 1601 Lind  Avenue, SW., Renton, Washington.  For
    information on the availability of this material at the FAA, call  425
    -227-1221.

(6) You may  also  review  copies  of  the  service  information  that  is
    incorporated  by  reference  at  the  National  Archives  and  Records
    Administration (NARA).  For information  on the  availability of  this
    material   at   NARA,   call   202-741-6030,   or   go   to:   http://
    www.archives.gov/federal_register/code_of_federal_regulations/
    ibr_locations.html.

Issued in  Renton, Washington,  on June  25, 2010.  Ali Bahrami,  Manager,
Transport Airplane Directorate, Aircraft Certification Service.

FOR  FURTHER  INFORMATION  CONTACT:  Fabio  Buttitta,  Aerospace Engineer,
Airframe and Mechanical  Systems Branch, ANE-171,  FAA, New York  Aircraft
Certification Office, 1600 Stewart  Avenue, Suite 410, Westbury,  New York
11590; telephone (516) 228-7303; fax (516) 794-5531.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), Department of Transportation (DOT).

ACTION: Final rule.

SUMMARY: We are superseding an existing airworthiness directive (AD) for the products listed above. This AD results from mandatory continuing airworthiness information (MCAI) originated by an aviation authority of another country to identify and correct an unsafe condition on an aviation product. The MCAI describes the unsafe condition as:

Several cases have been reported where a loss of fluid in the No.2 hydraulic system has caused the power transfer unit (PTU) to overspeed, resulting in pressure fluctuations and increased fluid flow within the No. 1 hydraulic system. In one case, the hydraulic system control logic did not shut down the PTU and the overspeed condition persisted, resulting in the illumination of the No.1 HYD FLUID HOT caution light.
* * * * *
The unsafe condition is possible loss of both the No. 1 and No. 2 hydraulic systems, resulting in the potential loss of several functions essential for safe flight and landing of the airplane. We are issuing this AD to require actions to correct the unsafe condition on these products.

DATES: This AD becomes effective August 17, 2010.
The Director of the Federal Register approved the incorporation by reference of a certain publication listed in this AD as of August 17, 2010.
The Director of the Federal Register approved the incorporation by reference of certain publications listed in this AD as of September 2, 2008 (73 FR 47818, August 15, 2008).
The Director of the Federal Register approved the incorporation by reference of certain other publications listed in this AD as of July 10, 2007 (72 FR 30968, June 5, 2007).

DATES: This AD becomes effective August 17, 2010.

ADDRESSES: You may examine the AD docket on the Internet at http:// www.regulations.gov or in person at the U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC.

FOR FURTHER INFORMATION CONTACT: Fabio Buttitta, Aerospace Engineer, Airframe and Mechanical Systems Branch, ANE-171, FAA, New York Aircraft Certification Office, 1600 Stewart Avenue, Suite 410, Westbury, New York 11590; telephone (516) 228-7303; fax (516) 794-5531.

SUPPLEMENTARY INFORMATION:

Discussion

We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part 39 to include an AD that would apply to the specified products. That NPRM was published in the Federal Register on April 21, 2010 (75 FR 20787), and proposed to supersede AD 2008-17-06, Amendment 39-15644 (73 FR 47818, August 15, 2008). That NPRM proposed to correct an unsafe condition for the specified products. The MCAI states:
Since we issued AD 2008-17-06, a modification of the power transfer unit (PTU) control logic, including the provision of automatic PTU shutdown in the event of loss of fluid in the No. 2 hydraulic system, has been developed. The modification addresses the identified unsafe condition. In addition, the applicability has been revised to remove airplanes having serial number 4185 and subsequent, since an equivalent modification has been installed in production on these airplanes. Transport Canada Civil Aviation (TCCA), which is the aviation authority for Canada, has issued Canadian Airworthiness Directive CF-2006-08R1, dated August 31, 2009 (referred to after this as "the MCAI''), to correct an unsafe condition for the specified products. The MCAI states:

Several cases have been reported where a loss of fluid in the No.2 hydraulic system has caused the power transfer unit (PTU) to overspeed, resulting in pressure fluctuations and increased fluid flow within the No. 1 hydraulic system. In one case, the hydraulic system control logic did not shut down the PTU and the overspeed condition persisted, resulting in the illumination of the No. 1 HYD FLUID HOT caution light.
As an interim action to avoid possible loss of both the No. 1 and No. 2 hydraulic systems, the Airplane Flight Manual (AFM) has been revised to include pulling the HYD PWR XFER circuit breaker in the event of the loss of all hydraulic fluid in the No. 2 hydraulic system.
Insertion of the resultant Temporary Amendment (TA) No. 13 into the AFM was mandated in the original issue of this [Canadian] directive. This instruction * * * remains in effect until * * * this [revised] directive is accomplished.
Revision 1 of this directive * * * mandates modification of the PTU control logic, including the provision of automatic PTU shutdown in the event of loss of fluid in the No. 2 hydraulic system. In addition, the applicability of the [Canadian] directive has been revised to remove aircraft Serial Number (SN) 4185 and subsequent, since an equivalent modification has been installed in production on these aircraft.

The unsafe condition is possible loss of both the No. 1 and No. 2 hydraulic systems, resulting in the potential loss of several functions essential for safe flight and landing of the airplane. You may obtain further information by examining the MCAI in the AD docket.

Comments

We gave the public the opportunity to participate in developing this AD. We received no comments on the NPRM or on the determination of the cost to the public.

Conclusion

We reviewed the available data and determined that air safety and the public interest require adopting the AD as proposed.

Differences Between This AD and the MCAI or Service Information

We have reviewed the MCAI and related service information and, in general, agree with their substance. But we might have found it necessary to use different words from those in the MCAI to ensure the AD is clear for U.S. operators and is enforceable. In making these changes, we do not intend to differ substantively from the information provided in the MCAI and related service information.
We might also have required different actions in this AD from those in the MCAI in order to follow our FAA policies. Any such differences are highlighted in a NOTE within the AD.

Costs of Compliance

We estimate that this AD will affect about 42 products of U.S. registry.
The actions that are required by AD 2008-17-06 and retained in this AD take about 1 work-hour per product, at an average labor rate of $85 per work hour. Required parts cost about $0 per product. Based on these figures, the estimated cost of the currently required actions is $85 per product.
We estimate that it will take about 165 work-hours per product to comply with the new basic requirements of this AD. The average labor rate is $85 per work-hour. Required parts will cost about $10,982 per product. Where the service information lists required parts costs that are covered under warranty, we have assumed that there will be no charge for these parts. As we do not control warranty coverage for affected parties, some parties may incur costs higher than estimated here. Based on these figures, we estimate the cost of this AD to the U.S. operators to be $1,050,294, or $25,007 per product.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. "Subtitle VII: Aviation Programs,'' describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in "Subtitle VII, Part A, Subpart III, Section 44701: General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory Findings

We determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify this AD:
1. Is not a "significant regulatory action'' under Executive Order 12866;
2. Is not a "significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this AD and placed it in the AD docket.

Examining the AD Docket

You may examine the AD docket on the Internet at http:// www.regulations.gov; or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains the NPRM, the regulatory evaluation, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647-5527) is in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by removing Amendment 39-39-15644 (73 FR 47818, August 15, 2008) and adding the following new AD: