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2010-11-09 THIELERT AIRCRAFT ENGINES GMBH:
( c o r r e c t i o n )
Amendment 39-16314. Docket No. FAA-2009-0201; Directorate Identifier 2008-NE-47-AD.

TDATA NOTE: The FAA  is  correcting  the  part  number  for  engine  model
            TAE 125–01 as  listed  in  paragraph (c) and paragraph (e)(3).
            The  part  number  is  missing  a  digit   and   should   read
            "02–7200–14017R1" instead of "02–7200–1401R1".

EFFECTIVE DATE

(a) This airworthiness directive (AD) becomes effective July 13, 2010.

AFFECTED ADS

(b) None.

APPLICABILITY

(c) This  AD applies  to Thielert  Aircraft Engines  GmbH (TAE) models TAE
    125-01 and  TAE 125-02-99  reciprocating engines  designated with part
    number  (P/N) 05-7200-K000301  or  02-7200-14017R1.  The  engines  are
    installed on, but not limited to, Diamond Aircraft Industries Model DA
    42 airplanes.

REASON

(d) Engine in-flight  shutdown incidents  have been  reported  on  Diamond
    Aircraft Industries DA 42 airplanes equipped with TAE 125 engines. The
    investigations showed that it was mainly the result of failure of  the
    Proportional Pressure Reducing Valve  (PPRV) (also known as  Propeller
    Control  Valve)  due  to  high  vibrations.  This  condition,  if  not
    corrected, could lead to  further cases of engine  in-flight shutdown,
    possibly resulting in reduced control of the aircraft.

    Since the release  of European Aviation  Safety Agency (EASA)  AD 2008
    -0145, the engine gearbox has been identified as the primary source of
    vibrations for the PPRV, and it has also been determined that  failure
    of the  electrical connection  to the  PPRV could  have contributed to
    some power loss events or in-flight shutdowns.

    We are issuing this AD to prevent engine in-flight shutdown,  possibly
    resulting in reduced control of the aircraft.

ACTIONS AND COMPLIANCE

(e) Unless already done, do the following actions:

TAE 125-02-99 RECIPROCATING ENGINES

(1) For TAE  125-02-99  reciprocating  engines  with  engine  P/N  05-7200
    -K000301, within 55 flight hours after the effective date of this AD:

(i) Replace  the  existing  PPRV  with  PPRV,   P/N  05-7212-E002801.  Use
    paragraphs A. through B. of Thielert Service Bulletin (SB) No. TM  TAE
    125-1007 P1, Revision 2, dated April 29, 2009, to do the replacement.

(ii) Install  a vibration  isolator, P/N  05-7212-K022302, to  the gearbox
     assembly. Use paragraphs 1 through 20  of Thielert SB No. TM TAE  125
     -1009 P1, Revision 3, dated October 14, 2009, to do the installation.

REPETITIVE PPRV REPLACEMENTS

(2) Thereafter, within  every 300 flight  hours, replace the  PPRV, P/N 05
    -7212-E002801, with the same P/N PPRV.

TAE 125-01 RECIPROCATING ENGINES

(3) For TAE 125-01 reciprocating engines with  engine P/N 02-7200-14017R1,
    within 55 flight hours after the effective date of this AD:

(i) Replace the existing PPRV with  a PPRV, P/N NM-0000-0124501 or P/N  05
    -7212-K021401. Use  paragraph 1  of Thielert  SB No.  TM TAE 125-0018,
    Revision 1, dated November 12, 2008, to do the replacement.

(ii) Inspect  the  electrical  connectors of  the  PPRV  and  replace  the
     connectors if damaged, and install a vibration isolator, P/N  05-7212
     -K023801, to  the gearbox  assembly. Use  paragraphs 1  through 27 of
     Thielert SB No. TM TAE 125-0020, Revision 1, dated November 25, 2009,
     to do the inspection and installation.

REPETITIVE PPRV REPLACEMENTS

(4) Thereafter,  within every  300 flight  hours, replace  the PPRV with a
    PPRV, P/N NM-0000-0124501 or P/N 05-7212-K021401.

FAA DIFFERENCES

(f) We have found  it necessary to not  reference the second paragraph  of
    the unsafe condition  from the MCAI  EASA AD 2009-0224.  That sentence
    stated that the problem has  only manifested itself on those  Thielert
    engines installed on Diamond  Aircraft Industries DA 42  aircraft. The
    affected engines which require a PPRV could be used on other make  and
    model airplanes in the future.

(g) We also did not reference the February 28, 2010 compliance date, which
    is in  EASA AD  2009-0193R1, or  the January  31, 2010 compliance date
    which is in EASA AD 2009-0224.

ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(h) The Manager,  Engine Certification Office,  FAA, has the  authority to
    approve AMOCs for this AD, if requested using the procedures found  in
    14 CFR 39.19.

RELATED INFORMATION

(i) Refer to  EASA AD 2009-0224,  dated  October 20, 2009 (TAE 125-02-99),
    and EASA  AD 2009-0193R1,  dated December  1, 2009  (TAE 125-01),  for
    related information.

(j) Contact Tara Chaidez, Aerospace Engineer, Engine Certification Office,
    FAA, Engine and Propeller Directorate, 12 New England Executive  Park,
    Burlington, MA  01803; e-mail:  tara.chaidez@faa.gov; telephone  (781)
    238-7773; fax (781) 238-7199, for more information about this AD.

MATERIAL INCORPORATED BY REFERENCE

(k) You must use the service  information specified in Table 1 of  this AD
    to  do  the actions  required  by this  AD,  unless the  AD  specifies
    otherwise.

(1) The  Director of  the Federal  Register approved  the incorporation by
    reference of this service information under 5 U.S.C. 552(a) and 1  CFR
    part 51.

(2) For  service  information identified  in  this  AD,  contact  Thielert
    Aircraft  Engines  GmbH,  Platanenstrasse  14  D-09350,  Lichtenstein,
    Germany, telephone: +49-37204-696-0; fax: +49-37204-696-2912;  e-mail:
    info@centurion-engines.com.

(3) You may review copies at  the FAA, New England Region, 12  New England
    Executive  Park,  Burlington,  MA; or  at  the  National Archives  and
    Records Administration (NARA). For information on the availability  of
    this material at NARA, call (202) 741-6030, or go to:
    http://www.archives.gov/federal-register/cfr/ibr-locations.html.

                 TABLE 1--MATERIAL INCORPORATED BY REFERENCE
    ______________________________________________________________________
    THIELERT SERVICE BULLETIN NO.      PAGE     REVISION      DATE
    ______________________________________________________________________
    TM TAE 125-1007 P1                 ALL         2      April 29, 2009
    Total Pages: 4

    TM TAE 125-1009 P1                 ALL         3     October 14 ,2009
    Total Pages: 26

    TM TAE 125-0018                    ALL         1     November 12, 2008
    Total Pages: 2

    TM TAE 125–0020, including         ALL         1     November 25, 2009
    Annexes A and B
    Total Pages: TM TAE 125–0020,
    42; Annex A, 3;Annex B, 4

    ______________________________________________________________________

Issued in Burlington, Massachusetts, on May 19, 2010. Tracy Murphy, Acting
Manager, Engine and Propeller Directorate, Aircraft Certification Service.

FOR FURTHER INFORMATION CONTACT: Tara Chaidez, Aerospace Engineer,  Engine
Certification  Office,  FAA,  Engine  and  Propeller  Directorate,  12 New
England    Executive     Park,    Burlington,     MA    01803;     e-mail:
tara.chaidez@faa.gov; telephone (781) 238-7773; fax (781) 238-7199.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

SUMMARY: We are adopting a new airworthiness directive (AD) for the products listed above. This AD results from mandatory continuing airworthiness information (MCAI) issued by an aviation authority of another country to identify and correct an unsafe condition on an aviation product. The MCAI describes the unsafe condition as:

Engine in-flight shutdown incidents have been reported on Diamond Aircraft Industries DA 42 airplanes equipped with TAE 125 engines. The investigations showed that it was mainly the result of failure of the Proportional Pressure Reducing Valve (PPRV) (also known as Propeller Control Valve) due to high vibrations. This condition, if not corrected, could lead to further cases of engine in-flight shutdown, possibly resulting in reduced control of the aircraft.
Since the release of European Aviation Safety Agency (EASA) AD 2008-0145, the engine gearbox has been identified as the primary source of vibrations for the PPRV, and it has also been determined that failure of the electrical connection to the PPRV could have contributed to some power loss events or in-flight shutdowns.

We are issuing this AD to prevent engine in-flight shutdown, possibly resulting in reduced control of the aircraft.

DATES: This AD becomes effective July 13, 2010. The Director of the Federal Register approved the incorporation by reference of certain publications listed in this AD as of July 13, 2010.

ADDRESSES: The Docket Operations office is located at Docket Management Facility, U.S. Department of Transportation, 1200 New Jersey Avenue, SE., West Building Ground Floor, Room W12-140, Washington, DC 20590-0001.

FOR FURTHER INFORMATION CONTACT: Tara Chaidez, Aerospace Engineer, Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; e-mail: tara.chaidez@faa.gov; telephone (781) 238-7773; fax (781) 238-7199.

SUPPLEMENTARY INFORMATION:

Discussion

We issued a notice of proposed rulemaking (NPRM) and a supplemental NPRM to amend 14 CFR part 39 to include an AD that would apply to the specified products. That NPRM was published in the Federal Register on April 17, 2009 (74 FR 17795) and that supplemental NPRM was published in the Federal Register on February 23, 2010 (75 FR 7996). That supplemental NPRM proposed to correct an unsafe condition for the specified products. The MCAI states that:

Engine in-flight shutdown incidents have been reported on Diamond Aircraft Industries DA 42 airplanes equipped with TAE 125 engines. The investigations showed that it was mainly the result of failure of the Proportional Pressure Reducing Valve (PPRV) (also known as Propeller Control Valve) due to high vibrations. This condition, if not corrected, could lead to further cases of engine in-flight shutdown, possibly resulting in reduced control of the aircraft.
Since the release of European Aviation Safety Agency (EASA) AD 2008-0145, the engine gearbox has been identified as the primary source of vibrations for the PPRV, and it has also been determined that failure of the electrical connection to the PPRV could have contributed to some power loss events or in-flight shutdowns.

Comments

We gave the public the opportunity to participate in developing this AD. We received no comments on the supplemental NPRM or on the determination of the cost to the public.

Conclusion

We reviewed the available data and determined that air safety and the public interest require adopting the AD as proposed.

Differences Between This AD and the MCAI or Service Information

We have reviewed the MCAIs and, in general, agree with their substance. But we have found it necessary to not reference the second paragraph of the unsafe condition from EASA AD 2009-0224. That sentence stated that the problem has only manifested itself on those Thielert engines installed on Diamond Aircraft Industries DA 42 aircraft. The affected engines which require a PPRV could be used on other make and model airplanes in the future.
We also did not incorporate the February 28, 2010 compliance date which is in EASA AD 2009-0193R1, or the January 31, 2010 compliance date which is in EASA AD 2009-0224.

Costs of Compliance

Based on the service information, we estimate that this AD will affect about 300 TAE 125-01 and TAE 125-02-99 reciprocating engines installed in Diamond Aircraft Industries Model DA 42 airplanes of U.S. registry. We also estimate that it will take about 0.25 work-hour per engine to replace a PPRV and install a vibration isolator to the gearbox assembly. The average labor rate is $85 per work-hour. Required parts will cost about $275 per product. Based on these figures, we estimate the cost of the AD on U.S. operators to be $88,875.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. "Subtitle VII: Aviation Programs,'' describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in "Subtitle VII, Part A, Subpart III, Section 44701: General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory Findings

We determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify this AD:
1. Is not a "significant regulatory action'' under Executive Order 12866;
2. Is not a "significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this AD and placed it in the AD docket.

Examining the AD Docket

You may examine the AD docket on the Internet at http:// www.regulations.gov; or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Operations office (phone (800) 647-5527) is provided in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new AD: