| preamble attached >>> |
ADs updated daily at www.Tdata.com
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| PROPOSED AD |
LEARJET INC.:
Docket No. FAA-2010-0802; Directorate Identifier 2009-NM-256-AD.
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COMMENTS DUE DATE
(a) The FAA must receive comments on this AD action by October 7, 2010.
AFFECTED ADS
(b) This AD supersedes AD 2009-11-13, Amendment 39-15923.
APPLICABILITY
(c) This AD applies to Learjet Inc. Model 45 airplanes; certificated in
any category; serial numbers 45-005 through 45-405 inclusive, and 45
-2001 through 45-2126 inclusive.
SUBJECT
(d) Air Transport Association (ATA) of America Code 71: Powerplant.
UNSAFE CONDITION
(e) This AD results from reports of chafed hydraulic tubes in the left
-hand engine. The Federal Aviation Administration is issuing this AD
to detect and correct chafed hydraulic tubes in the left-hand engine
and consequent hydraulic tube failure and uncontrolled loss of
flammable fluid within the engine cowling, which could result in a
fire in the engine nacelle and loss of control of the airplane.
COMPLIANCE
(f) You are responsible for having the actions required by this AD perfor-
med within the compliance times specified, unless the actions have
already been done.
RESTATEMENT OF REQUIREMENTS OF AD 2009-11-13, WITH NO CHANGES
REPETITIVE INSPECTIONS: CASE DRAIN TUBE
(g) For airplanes having serial numbers identified in Table 1 of this AD:
Within 50 flight hours after June 17, 2009 (the effective date of AD
2009-11-13), do a detailed inspection for chafing and other damage of
the case drain tube from the hydraulic pump case installed on the
left-hand engine, in accordance with the applicable service bulletin
identified in Table 1 of this AD. If any damage is found, before
further flight, reposition or replace the tube, as applicable, in
accordance with the Accomplishment Instructions of the applicable
service bulletin identified in Table 1 of this AD. Repeat the
inspection thereafter at intervals not to exceed 150 flight hours
until the modification required by paragraph (l) of this AD is done.
TABLE 1--SERVICE BULLETINS FOR INSPECTIONS
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FOR-- USE--
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Serial numbers 45-005 through 45-313 Bombardier Alert Service
inclusive (commonly referred to as Bulletin A45-29-15, dated
"M45" airplanes). December 26, 2006.
Serial numbers 45-2001 through 45-2063 Bombardier Alert Service
inclusive (commonly referred to as Bulletin A40-29-03, dated
"M40" airplanes). December 26, 2006.
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NOTE 1: For the purposes of this AD, a detailed inspection is: "An intens-
ive examination of a specific item, installation, or assembly to detect
damage, failure, or irregularity. Available lighting is normally
supplemented with a direct source of good lighting at an intensity deemed
appropriate. Inspection aids such as mirror, magnifying lenses, etc., may
be necessary. Surface cleaning and elaborate procedures may be required."
REPETITIVE INSPECTIONS: NACELLE TUBING
(h) Within 50 flight hours after June 17, 2009, do a detailed inspection
for discrepancies of the left engine's nacelle tubing, in accordance
with the applicable temporary revision (TR) identified in Table 2 of
this AD. Discrepancies include damaged tubing, and inadequate
clearance between any unsupported section of the tube or other tubing
and surrounding components. If any discrepancy is found, before
further flight, adjust the tubing and clamping or replace the tubing,
as applicable, in accordance with the applicable TR identified in
Table 2 of this AD. Repeat the inspection thereafter at intervals not
to exceed 150 flight hours until the modification required by
paragraph (l) of this AD is done.
TABLE 2--TRS FOR INSPECTIONS
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FOR-- USE--
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Serial numbers 45-2001 through 45-4000 Learjet 40 TR 71-1, dated April
inclusive (commonly referred to as 28, 2009, to the Learjet 40
"M40" airplanes). Maintenance Manual MM-105.
Serial numbers 45-002 through 45-2000 Learjet 45 TR 71-1, dated April
inclusive (commonly referred to as 28, 2009, to the Learjet 45
"M45" airplanes). Maintenance Manual MM-104.
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CONCURRENT INSPECTIONS: FLUID LEAKAGE
(i) Concurrently with each inspection required by paragraph (h) of this
AD, do a detailed inspection for evidence of engine oil, hydraulic
fluid, or fuel leakage within the left engine accessory compartment,
in accordance with the applicable maintenance manual section
identified in Table 3 of this AD. If there is evidence of leakage:
Before further flight, remove each plumbing clamp within the
inspection areas specified in paragraphs (g) and (h) of this AD, and
clean and remove all evidence of fluid leakage.
TABLE 3--MAINTENANCE MANUAL SECTIONS FOR INSPECTIONS
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FOR-- USE--
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Serial numbers 45-002 through 45-2000 Section 71-00-00, "Powerplant--
inclusive (commonly referred to as Maintenance Practices," and
"M45" airplanes). Section 71-00-01, "Engine--
Maintenance Practices," of
the Learjet 45 Maintenance
Manual MM-104, Revision 47,
dated March 30, 2009.
Serial numbers 45-2001 through 45-4000 Section 71-00-01, "Engine--
inclusive (commonly referred to as Maintenance Practices," of
"M40" airplanes). the Learjet 40 Maintenance
Manual MM-105, Revision 15,
dated March 30, 2009.
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ADDITIONAL CORRECTIVE ACTION FOR FLUID LEAKAGE AND INADEQUATE CLEARANCE
(j) If evidence of fluid leakage was found during any inspection required
by paragraph (i) of this AD, or if inadequate clearance was found
during any action required by paragraph (g) or (h) of this AD: Before
further flight, replace each clamp associated with the fluid leakage
or inadequate clearance with a new clamp, in accordance with the
applicable maintenance manual identified in Table 3 of this AD.
PARTS INSTALLATION
(k) As of June 17, 2009, no person may re-install, on any airplane, any
plumbing clamp that has been removed in accordance with the
requirements of paragraphs (g), (h), (i), or (j) of this AD.
NEW REQUIREMENTS OF THIS AD
TERMINATING ACTION
(l) Within 300 flight hours or 12 months after the effective date of this
AD, whichever occurs first, do the actions specified in paragraphs
(l)(1) and (l)(2) of this AD, in accordance with the Accomplishment
Instructions of Bombardier Service Bulletin 40-71-04 (Model 45, serial
numbers 45-2001 through 45-2126) or 45-71-7 (Model 45, serial numbers
45-005 through 45-405), both dated December 7, 2009, as applicable.
Accomplishment of the requirements of paragraphs (l) and (m), as
applicable, of this AD terminates the requirements of paragraphs (g),
(h), (i), and (j) of this AD.
(1) Replace the left engine fuel and hydraulic tubing and install a tubing
support channel using new parts.
(2) Do the inspections specified in paragraphs (l)(2)(i), (l)(2)(ii),
(l)(2)(iii), and (l)(2)(iv) of this AD and all applicable corrective
actions. Do all applicable corrective actions before further flight.
(i) A general visual inspection for galling of the fuel supply manifold
assembly;
(ii) A general visual inspection for minimum clearance between the fire-
wall fuel supply tube assembly and the engine firewall cutout;
(iii) A general visual inspection for minimum clearance between the lower
nacelle hydraulic tube and hose assemblies; and
(iv) A general visual inspection for minimum clearance between the lower
nacelle fuel tubes and flexible hoses.
(m) For airplanes having serial numbers 45-005 through 45-319, and 45-321,
as identified in Bombardier Service Bulletin 45-71-5, dated February
13, 2007; and for airplanes having serial numbers 45-2001 through 45
-2069, as identified in Bombardier Service Bulletin 40-71-02, dated
February 13, 2007: Before or concurrently with accomplishing the
requirements of paragraph (l) of this AD, do the applicable actions
specified in paragraphs (m)(1), (m)(2), (m)(3), (m)(4), and (m)(5) of
this AD, depending on airplane serial number and configuration, as
specified in, and in accordance with, the Accomplishment Instructions
of Bombardier Service Bulletin 45-71-5 (Model 45, serial numbers 45
-005 through 45-319, and 45-321), dated February 13, 2007; and
Bombardier Service Bulletin 40-71-02 (Model 45, serial numbers 45-2001
through 45-2069), dated February 13, 2007; as applicable. Do all
applicable corrective actions before further flight. If, during any
inspection required by paragraph (m)(3), (m)(4), or (m)(5) of this AD,
it is determined that clearances are not met, before further flight,
replace the tubing in accordance with the Accomplishment Instructions
of Bombardier Service Bulletin 45-71-5, dated February 13, 2007; and
Bombardier Service Bulletin 40-71-02, dated February 13, 2007; as
applicable.
(1) Change the routing and clamping configuration of the engine and alter-
nator wire harnesses and the starter/generator wire bundles.
(2) Do a detailed inspection for chafing damage of specific hydraulic
tubes located within the left engine nacelle between the adjacent fuel
tubes and to determine if there is interference between the fuel
tubing and hydraulic tubing; secure hydraulic tubes with additional
clamps, inspect adjacent fuel tubing for interference with the
hydraulic tubing, replace the left engine hydraulic pump case drain
tube on certain airplanes, and do all applicable corrective actions.
(3) Do a general visual inspection for clearance between the left engine
hydraulic tubing with adjacent tubing, structure, and other compon-
ents.
(4) Do a general visual inspection for clearance between the wire harness-
es and the hydraulic and fuel tubing on the left engine.
(5) Do a general visual inspection for clearance between the wire harness-
es and the hydraulic and fuel tubing on the right engine.
ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)
(n)(1) The Manager, Wichita Aircraft Certification Office (ACO), FAA, has
the authority to approve AMOCs for this AD, if requested using the
procedures found in 14 CFR 39.19. Send information to ATTN: James
Galstad, Aerospace Engineer, Systems and Propulsion Branch, ACE
-116W, FAA, Wichita ACO, 1801 Airport Road, Room 100, Mid-Continent
Airport, Wichita, Kansas 67209; telephone (316) 946-4135; fax (316)
946-4107.
(2) To request a different method of compliance or a different compliance
time for this AD, follow the procedures in 14 CFR 39.19. Before using
any approved AMOC on any airplane to which the AMOC applies, notify
your principal maintenance inspector (PMI) or principal avionics
inspector (PAI), as appropriate, or lacking a principal inspector,
your local Flight Standards District Office. The AMOC approval letter
must specifically reference this AD.
(3) AMOCs approved previously in accordance with AD 2009-11-13, amendment
39-15923, are approved as AMOCs for the corresponding provisions of
this AD.
Issued in Renton, Washington, on August 16, 2010. Ali Bahrami, Manager,
Transport Airplane Directorate, Aircraft Certification Service.
DATES: We must receive comments on this proposed AD by October 7, 2010.
| PREAMBLE |
|
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
14 CFR Part 39
[Docket No. FAA-2010-0802; Directorate Identifier 2009-NM-256-AD] RIN
2120-AA64
AIRWORTHINESS DIRECTIVES; Learjet Inc. Model 45 Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of Transportat-
ion (DOT).
ACTION: Notice of proposed rulemaking (NPRM).
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SUMMARY: The FAA proposes to supersede an existing airworthiness directive
(AD) that applies to certain Learjet Inc. Model 45 airplanes. The existing
AD currently requires, for certain airplanes, repetitive inspections for
chafing and other damage of the case drain tube from the hydraulic pump
case installed on the left-hand engine, and corrective action if
necessary. The existing AD also requires, for all airplanes, repetitive
inspections for discrepancies of the left engine's nacelle tubing,
repetitive inspections for evidence of fluid leakage within the left
engine accessory compartment, and corrective actions if necessary. This
proposed AD would require replacing the left engine fuel and hydraulic
tubing and installing a tubing support channel, which would terminate the
repetitive inspections required in the existing AD. This proposed AD also
removes airplanes from the applicability. This proposed AD results from
reports of chafed hydraulic tubes in the left-hand engine. We are
proposing this AD to detect and correct chafed hydraulic tubes in the
left-hand engine and consequent hydraulic tube failure and uncontrolled
loss of flammable fluid within the engine cowling, which could result in a
fire in the engine nacelle and loss of control of the airplane.
DATES: We must receive comments on this proposed AD by October 7, 2010.
ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to http://www.regulations.gov. Follow the
instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket Operations, M-30,
West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590, between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays.
For service information identified in this proposed AD, contact Learjet,
Inc., One Learjet Way, Wichita, Kansas 67209-2942; telephone: 316-946
-2000; fax: 316-946-2220; e-mail: ac.ict@aero.bombardier.com; Internet:
http://www.bombardier.com. You may review copies of the referenced service
information at the FAA, Transport Airplane Directorate, 1601 Lind Avenue,
SW., Renton, Washington. For information on the availability of this
material at the FAA, call 425-227-1221.
EXAMINING THE AD DOCKET
You may examine the AD docket on the Internet at http://
www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.
The AD docket contains this proposed AD, the regulatory evaluation, any
comments received, and other information. The street address for the
Docket Office (telephone 800-647-5527) is in the ADDRESSES section.
Comments will be available in the AD docket shortly after receipt.
FOR FURTHER INFORMATION CONTACT: James Galstad, Aerospace Engineer, Sys-
tems and Propulsion Branch, ACE-116W, FAA, Wichita Aircraft Certification
Office, 1801 Airport Road, Room 100, Mid-Continent Airport, Wichita,
Kansas 67209; telephone (316) 946-4135; fax (316) 946-4107.
SUPPLEMENTARY INFORMATION:
COMMENTS INVITED
We invite you to send any written relevant data, views, or arguments about
this proposed AD. Send your comments to an address listed under the
ADDRESSES section. Include "Docket No. FAA-2010-0802; Directorate
Identifier 2009-NM-256-AD" at the beginning of your comments. We specific-
ally invite comments on the overall regulatory, economic, environmental,
and energy aspects of this proposed AD. We will consider all comments
received by the closing date and may amend this proposed AD because of
those comments.
We will post all comments we receive, without change, to http://
www.regulations.gov, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we
receive about this proposed AD.
DISCUSSION
On May 20, 2009, we issued AD 2009-11-13, amendment 39-15923 (74 FR 26288,
June 2, 2009), for certain Learjet Inc. Model 45 airplanes. That AD
requires, for certain airplanes, repetitive inspections for chafing and
other damage of the case drain tube from the hydraulic pump case installed
on the left-hand engine, and corrective action if necessary. This AD also
requires, for all airplanes, repetitive inspections for discrepancies of
the left engine's nacelle tubing, repetitive inspections for evidence of
fluid leakage within the left engine accessory compartment, and corrective
actions if necessary. That AD resulted from reports of chafed hydraulic
tubes in the left-hand engine. We issued that AD to detect and correct
chafed hydraulic tubes in the left-hand engine and consequent hydraulic
tube failure and uncontrolled loss of flammable fluid within the engine
cowling, which could result in a fire in the engine nacelle and loss of
control of the airplane.
ACTIONS SINCE EXISTING AD WAS ISSUED
The preamble to AD 2009-11-13 specifies that we consider the requirements
"interim action" and that the manufacturer is developing a modification to
address the unsafe condition. That AD explains that we might consider
further rulemaking if a modification is developed, approved, and
available. The manufacturer now has developed such a modification, and we
have determined that further rulemaking is indeed necessary; this proposed
AD follows from that determination.
CHANGES TO THE APPLICABILITY
The applicability of AD 2009-11-13 includes airplanes having serial
numbers (S/N) 45-002 through 45-4000 inclusive. This proposed AD would
apply to airplanes having S/Ns 45-005 through 45-405 inclusive, and 45
-2001 through 45-2126 inclusive. Airplanes having S/Ns 45-406 through 45
-2000 and 45-2127 through 45-4000, have incorporated a design change in
production that addresses the identified unsafe condition, and therefore
we removed these airplanes from the applicability. We also removed S/N 45
-002 because it is an experimental airplane at Learjet, and we removed
S/Ns 45-003 and 45-004 because they no longer exist.
RELEVANT SERVICE INFORMATION
We have reviewed Bombardier Service Bulletins 40-71-04 (Model 45, serial
numbers 45-2001 through 45-2126) and 45-71-7 (Model 45, serial numbers 45
-005 through 45-405), both dated December 7, 2009. These service bulletins
describe procedures for replacing the left engine fuel and hydraulic
tubing and installing a tubing support channel, including doing a general
visual inspection for galling of the fuel supply manifold assembly, a
general visual inspection for minimum clearance between the firewall fuel
supply tube assembly and the engine firewall cutout, a general visual
inspection for minimum clearance between the lower nacelle hydraulic tube
and hose assemblies, a general visual inspection for minimum clearance
between the lower nacelle fuel tubes and flexible hoses, and corrective
actions if necessary. The corrective actions include replacing the fuel
supply manifold, trimming the cutout to meet minimum clearance
specifications, and adjusting parts to meet minimum clearance
specifications. Modification of the applicable in-service airplanes
eliminates the need for the existing requirements of AD 2009-11-13.
Bombardier Service Bulletin 45-71-7, dated December 7, 2009, specifies
prior or concurrent accomplishment of Bombardier Service Bulletin 45-71-5,
dated February 13, 2007, for airplanes having serial numbers 45-005
through 45-319, and 45-321. Bombardier Service Bulletin 40-71-04, dated
December 7, 2009, specifies prior or concurrent accomplishment of
Bombardier Service Bulletin 40-71-02, dated February 13, 2007, for
airplanes having serial numbers 45-2001 through 45-2069. Bombardier
Service Bulletins 45-71-5 and 40-71-02, both dated February 13, 2007,
describe the following procedures:
For certain airplanes, changing the routing and clamping configuration of
the engine and alternator wire harnesses, and the starter/generator wire
bundles.
For certain airplanes, doing a detailed inspection for chafing of specific
hydraulic tubes located within the left engine nacelle between the
adjacent fuel tubes and to determine if there is interference between the
fuel tubing and hydraulic tubing, securing the hydraulic tubes with
additional clamps, inspecting adjacent fuel tubing for interference with
the hydraulic tubing, and corrective actions if necessary. Corrective
actions include replacing chafed hydraulic tubes and replacing fuel tubes
if interference is found.
For certain airplanes, replacing the left engine hydraulic pump case drain
tube.
For certain airplanes, inspecting for clearance between the left engine
hydraulic tubing with adjacent tubing, structure, and other components;
and replacing tubing if necessary.
For all airplanes, inspecting for clearance between the wire harnesses and
the hydraulic and fuel tubing on the left engines, if necessary; and
replacing tubing if necessary.
For certain airplanes, inspecting for clearance between the wire harnesses
and the hydraulic and fuel tubing on the right engines, if necessary; and
replacing tubing if necessary.
FAA'S DETERMINATION AND REQUIREMENTS OF THE PROPOSED AD
We have evaluated all pertinent information and identified an unsafe
condition that is likely to develop on other airplanes of the same type
design. For this reason, we are proposing this AD, which would supersede
AD 2009-11-13 and would retain the requirements of the existing AD until
the modification is done. This proposed AD would also require
accomplishing the actions specified in Bombardier Service Bulletins 40-71
-04 and 45-71-7, both dated December 7, 2009; and Bombardier Service
Bulletins 40-71-02 and 45-71-5, both dated February 13, 2007.
COSTS OF COMPLIANCE
There are about 530 airplanes of the affected design in the worldwide
fleet. The following table provides the estimated costs for U.S. operators
to comply with this proposed AD.
ESTIMATED COSTS
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NUMBER OF
AVERAGE U.S.-
ACTION WORK LABOR RATE PARTS COST PER REGISTERED FLEET COST
HOURS PER HOUR AIRPLANE AIRPLANES
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Inspection (required
by AD 2009-11-13). 3 $85 $0...... $255 per inspect- 325 $82,875 per inspect-
ion.............. ion.
Modification (new
proposed action)... 20 85 Up to
$14,740. Up to $16,440.... 358 Up to $5,885,520.
Concurrent Action.. 4 85 $189.... $529............. 358 $189,382.
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AUTHORITY FOR THIS RULEMAKING
Title 49 of the United States Code specifies the FAA's authority to issue
rules on aviation safety. Subtitle I, Section 106, describes the authority
of the FAA Administrator. Subtitle VII, Aviation Programs, describes in
more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in Subtitle
VII, Part A, Subpart III, Section 44701, "General requirements." Under
that section, Congress charges the FAA with promoting safe flight of civil
aircraft in air commerce by prescribing regulations for practices,
methods, and procedures the Administrator finds necessary for safety in
air commerce. This regulation is within the scope of that authority
because it addresses an unsafe condition that is likely to exist or devel-
op on products identified in this rulemaking action.
REGULATORY FINDINGS
We have determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not have
a substantial direct effect on the States, on the relationship between the
national Government and the States, or on the distribution of power and
responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed regulation:
1. Is not a "significant regulatory action" under Executive Order 12866;
2. Is not a "significant rule" under the DOT Regulatory Policies and Pro-
cedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a
substantial number of small entities under the criteria of the
Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with
this proposed AD and placed it in the AD docket. See the ADDRESSES section
for a location to examine the regulatory evaluation.
LIST OF SUBJECTS IN 14 CFR PART 39
Air transportation, Aircraft, Aviation safety, Incorporation by reference,
Safety.
THE PROPOSED AMENDMENT
Accordingly, under the authority delegated to me by the Administrator, the
FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
SEC. 39.13 [AMENDED]
2. The FAA amends Sec. 39.13 by removing amendment 39-15923 (74 FR 26288,
June 2, 2009) and adding the following new AD: