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AGENCY: Federal Aviation Administration
(FAA), DOT.
ACTION: Final rule; request for comments.
SUMMARY: We are adopting a new airworthiness directive (AD) for
certain Model 45 airplanes. This AD requires a general visual inspection
for cracked and missing ballscrew assembly sleeves of the flap actuator,
repetitive non-destructive liquid penetrant inspections of each sleeve
or flap actuator for cracks, and replacement or modification of the flap
actuator if necessary. This AD results from reports of cracked and missing
ballscrew assembly sleeves of the flap actuators. We are issuing this
AD to detect and correct cracked and missing sleeves, which could cause
loss of the load-carrying ball bearings on both actuators on one flap,
resulting in flap asymmetry and loss of control of the airplane.
DATES: This AD is effective April 1, 2010.
The Director of the Federal Register approved the incorporation by reference
of certain publications listed in the AD as of April 1, 2010.
We must receive comments on this AD by May 3, 2010.
ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to http:// www.regulations.gov. Follow
the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington,
DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket Operations, M-30,
West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590, between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays.
For service information identified in this AD, contact Learjet, Inc.,
One Learjet Way, Wichita, Kansas 67209-2942; telephone 316-946- 2000;
fax 316-946-2220; e-mail ac.ict@aero.bombardier.com; Internet http://www.bombardier.com.
Examining the AD Docket
You may examine the AD docket on the Internet at http:// www.regulations.gov;
or in person at the Docket Management Facility between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this AD, the regulatory evaluation, any comments received, and other information.
The street address for the Docket Office (telephone 800-647-5527) is in
the ADDRESSES section. Comments will be available in the AD docket shortly
after receipt.
FOR FURTHER INFORMATION CONTACT: William Griffith, Aerospace Engineer,
Airframe Branch, ACE-118W, FAA, Wichita Aircraft Certification Office,
1801 Airport Road, Room 100, Mid-Continent Airport, Wichita, Kansas 67209;
telephone (316) 946-4116; fax (316) 946-4107.
SUPPLEMENTARY INFORMATION:
Discussion
We have received reports of cracked and missing ballscrew assembly sleeves
of the flap actuators. Three flap actuators were found with the ballnut
sleeves corroded and cracked. Three additional airplanes were discovered
to contain similar corrosion on the ballnut sleeves. The root cause is
galvanic corrosion due to an aluminum sleeve installed on a steel ballnut.
This condition, if not corrected, could cause loss of the load-carrying
ball bearings on both actuators on one flap, resulting in flap asymmetry
and loss of control of the airplane.
Relevant Service Information
We reviewed Bombardier (Learjet) Alert Service Bulletins A45-27-40 (for
Model 45 airplanes, serial numbers 45-005 through 45-380), and A40-27-24
(for Model 45 airplanes, serial numbers 45-2001 through 45- 2111), both
dated January 11, 2010. These service bulletins describe procedures for
a general visual inspection for cracked and missing ballscrew assembly
sleeves of the flap actuator; a non-destructive liquid penetrant inspection
for cracks of each sleeve and flap actuator, depending on the findings;
and replacement of the flap actuator and ballscrew actuator sleeve if
the sleeve is cracked along its entire length.
We also reviewed Bombardier (Learjet) Optional Service Bulletins 45-27-41
(for Model 45 airplanes, serial numbers 45-005 through 45- 380), and 40-27-25
(for Model 45 airplanes, serial numbers 45-2001 through 45-2111), both
dated January 11, 2010. These service bulletins describe procedures for
modifying the flap actuator if a certain crack length is found and the
part does not need to be replaced.
FAA's Determination and Requirements of This AD
We are issuing this AD because we evaluated all the relevant information
and determined the unsafe condition described previously is likely to
exist or develop in other products of the same type design. This AD requires
accomplishing the actions specified in the service information described
previously, except as discussed under "Differences Between the AD and
the Service Information.''
Differences Between the AD and the Service Information
Although Bombardier (Learjet) Alert Service Bulletins A45-27-40 and A40-27-24,
both dated January 11, 2010, specify a compliance time of 30 days after
the publication of those service bulletins, this AD requires a compliance
time of 15 days after the effective date of this AD. We have received
additional reports of fully cracked sleeves requiring replacement. Therefore,
we have determined that the 15-day compliance time is necessary to address
the identified unsafe condition. This difference has been coordinated
with Learjet.
Although Bombardier (Learjet) Alert Service Bulletins A45-27-40 and A40-27-24,
both dated January 11, 2010, do not specify repetitive inspections, this
AD requires operators to repeat the non-destructive liquid penetrant inspections
at intervals not to exceed 6 months. The repetitive inspections will help
determine the extent of the problem in the fleet. This difference has
been coordinated with Learjet.
Although Bombardier (Learjet) Alert Service Bulletins A45-27-40 and A40-27-24,
both dated January 11, 2010, specify to inspect for missing ballscrew
assembly sleeves, these service bulletins do not specify a corrective
action if any sleeve is missing. This AD requires replacing the flap actuator
if any sleeve is missing. This difference has been coordinated with Learjet.
Bombardier (Learjet) Alert Service Bulletins A45-27-40 and A40-27- 24,
both dated January 11, 2010, specify modifying or replacing the flap actuator
as corrective action for a cracked sleeve, depending on the percentage
of the length of the sleeve that is cracked. This AD instead requires
replacing the actuator if a sleeve is cracked along its entire length,
and modifying the actuator for any cracked sleeve that is not cracked
along its entire length. This difference has been coordinated with Learjet.
Interim Action
We consider this AD interim action. Learjet Inc. is currently developing
a new modification of the ballscrew assembly of the flap actuator that
will address the unsafe condition identified in this AD. Once this modification
is developed, approved, and available, we might consider additional rulemaking.
FAA's Justification and Determination of the Effective Date
We have received reports of cracked and missing ballscrew assembly sleeves
of the flap actuators. Cracked and missing sleeves could result in the
loss of the load-carrying ball bearings from the assembly, resulting in
the loss of the flap drive load path for that actuator. Loss of the sleeves
on both actuators on one flap could result in flap asymmetry, resulting
in loss of control of the airplane. Because of our requirement to promote
safe flight of civil aircraft and thus the critical need to ensure structural
integrity of the ballscrew assembly sleeves of the flap actuator and the
short compliance time involved with this action, this AD must be issued
immediately.
Because an unsafe condition exists that requires the immediate adoption
of this AD, we find that notice and opportunity for prior public comment
hereon are impracticable and that good cause exists for making this amendment
effective in less than 30 days.
Comments Invited
This AD is a final rule that involves requirements affecting flight safety,
and we did not provide you with notice and an opportunity to provide your
comments before it becomes effective. However, we invite you to send any
written data, views, or arguments about this AD. Send your comments to
an address listed under the ADDRESSES section. Include "Docket No. FAA-2010-0226;
Directorate Identifier 2010-NM-034-AD'' at the beginning of your comments.
We specifically invite comments on the overall regulatory, economic, environmental,
and energy aspects of this AD. We will consider all comments received
by the closing date and may amend this AD because of those comments.
We will post all comments we receive, without change, to http:// www.regulations.gov,
including any personal information you provide. We will also post a report
summarizing each substantive verbal contact we receive about this AD.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to issue
rules on aviation safety. Subtitle I, section 106, describes the authority
of the FAA Administrator. "Subtitle VII: Aviation Programs,'' describes
in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in "Subtitle
VII, Part A, Subpart III, Section 44701: General requirements.'' Under
that section, Congress charges the FAA with promoting safe flight of civil
aircraft in air commerce by prescribing regulations for practices, methods,
and procedures the Administrator finds necessary for safety in air commerce.
This regulation is within the scope of that authority because it addresses
an unsafe condition that is likely to exist or develop on products identified
in this rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order 13132.
This AD will not have a substantial direct effect on the States, on the
relationship between the national government and the States, or on the
distribution of power and responsibilities among the various levels of
government.
For the reasons discussed above, I certify that this AD:
(1) Is not a "significant regulatory action'' under Executive Order 12866,
(2) Is not a "significant rule'' under DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979), and
(3) Will not have a significant economic impact, positive or negative,
on a substantial number of small entities under the criteria of the Regulatory
Flexibility Act.
You can find our regulatory evaluation and the estimated costs of compliance
in the AD Docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The FAA amends Sec. 39.13 by adding the following new AD:
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