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2010-06-13 LEARJET INC.: Amendment 39-16238. Docket No. FAA-2010-0226; Directorate Identifier 2010-NM-034-AD.
EFFECTIVE DATE

(a) This airworthiness directive (AD) is effective April 1, 2010.

AFFECTED ADS

(b) None.

APPLICABILITY

(c) This AD  applies to Learjet  Inc. Model 45  airplanes, certificated in
    any category, serial  numbers 45-005 through  45-380 inclusive and  45
    -2001 through 45-2111 inclusive.

SUBJECT

(d) Air Transport Association (ATA) of America Code 27: Flight Controls.

UNSAFE CONDITION

(e) This AD results from reports of cracked and missing ballscrew assembly
    sleeves of the flap actuators. The Federal Aviation Administration  is
    issuing this  AD to  detect and  correct cracked  and missing sleeves,
    which could  cause loss  of the  load-carrying ball  bearings on  both
    actuators on one flap, resulting in flap asymmetry and loss of control
    of the airplane.

COMPLIANCE

(f) You  are responsible  for  having the  actions  required  by  this  AD
    performed within  the compliance  times specified,  unless the actions
    have already been done.

GENERAL VISUAL INSPECTION

(g) Within  15 days  after the  effective date  of this  AD, do  a general
    visual inspection for cracked or missing ballscrew assembly sleeves of
    the flap actuator, in accordance with the Accomplishment  Instructions
    of Bombardier (Learjet) Alert Service Bulletin A45-27-40 (for Model 45
    airplanes,  serial  numbers  45-005  through  45-380);  or  Bombardier
    (Learjet) Alert  Service Bulletin  A40-27-24 (for  Model 45 airplanes,
    serial numbers 45-2001 through 45-2111); both dated January 11,  2010.
    Thereafter, do the actions in paragraph (h) or (i), as applicable,  of
    this AD.

NOTE 1: For the  purposes of this AD,  a general visual inspection  is: "A
visual  examination  of an  interior  or exterior  area,  installation, or
assembly to detect obvious damage, failure, or irregularity. This level of
inspection  is  made  from  within  touching  distance  unless   otherwise
specified.  A mirror  may be  necessary to  ensure visual  access  to  all
surfaces in the  inspection area. This  level of inspection  is made under
normally available lighting conditions such as daylight, hangar  lighting,
flashlight, or  droplight and  may require  removal or  opening of  access
panels or  doors. Stands,  ladders, or  platforms may  be required to gain
proximity to the area being checked."

NON-DESTRUCTIVE LIQUID  PENETRANT INSPECTION  (SLEEVE IS  PRESENT AND  NOT
CRACKED ALONG ITS ENTIRE LENGTH)

(h) During the general visual inspection required by paragraph (g) of this
    AD, if the sleeve is present and not cracked along its entire  length,
    before  further   flight  after   accomplishing  the   general  visual
    inspection, do a non-destructive liquid penetrant inspection to detect
    cracking  of  the  flap actuators,  in accordance  with Accomplishment
    Instructions of Bombardier (Learjet) Alert Service Bulletin A45-27-40,
    or Bombardier (Learjet) Alert  Service Bulletin A40-27-24, both  dated
    January 11, 2010.

(1) If no  crack  is  found during  the  non-destructive  liquid penetrant
    inspection,  repeat  the  inspection thereafter  at  intervals  not to
    exceed 6 months.

(2) If  any crack  is found  during the  non-destructive liquid  penetrant
    inspection,  before  further  flight,  modify  the  flap  actuator, in
    accordance  with   the  Accomplishment   Instructions  of   Bombardier
    (Learjet) Optional Service Bulletin 45-27-41 (for Model 45  airplanes,
    serial  numbers  45-005  through  45-380);  or  Bombardier   (Learjet)
    Optional Service Bulletin  40-27-25  (for  Model 45 airplanes,  serial
    numbers 45-2001 through 45-2111); both dated January 11, 2010.  Repeat
    the non-destructive liquid penetrant inspection of the half (modified)
    sleeve thereafter at intervals not to exceed 6 months. If any crack is
    found in any  half (modified) sleeve,  before further flight,  replace
    the  sleeve  with   a  new  half   sleeve,  in  accordance   with  the
    Accomplishment Instructions of  Bombardier (Learjet) Optional  Service
    Bulletin 45-27-41, or  Bombardier (Learjet) Optional  Service Bulletin
    40-27-25, both dated January 11, 2010, and repeat the  non-destructive
    liquid penetrant inspection of the half sleeve thereafter at intervals
    not to exceed 6 months.

REPLACEMENT (SLEEVE IS MISSING OR CRACKED ALONG ITS ENTIRE LENGTH)

(i) During the general visual inspection required by paragraph (g) of this
    AD,  if the  sleeve is  missing or  cracked along  its entire  length,
    before  further   flight  after   accomplishing  the   general  visual
    inspection, replace the actuator  with a new or  serviceable actuator,
    in  accordance  with  the  Accomplishment  Instructions  of Bombardier
    (Learjet) Alert  Service Bulletin  A45-27-40, or  Bombardier (Learjet)
    Alert Service Bulletin A40-27-24, both dated January 11, 2010.  Within
    6 months after any actuator  replacement required by paragraph (i)  of
    this AD: Do  a non-destructive liquid  penetrant inspection to  detect
    cracking   of  the   actuator,  in   accordance  with   Accomplishment
    Instructions of Bombardier (Learjet) Alert Service Bulletin A45-27-40,
    or Bombardier (Learjet) Alert Service Bulletin A40 -27-24, both  dated
    January 11, 2010.

(1) If  no  crack  is  found during  the non-destructive  liquid penetrant
    inspection,  repeat  the  inspection thereafter  at  intervals  not to
    exceed 6 months.

(2) If  any crack  is found  during the  non-destructive liquid  penetrant
    inspection, but  the sleeve  is not  cracked along  its entire length,
    before further flight,  modify the flap  actuator, in accordance  with
    the  Accomplishment  Instructions  of  Bombardier  (Learjet)  Optional
    Service Bulletin  45-27-41, or  Bombardier (Learjet)  Optional Service
    Bulletin  40-27-25,  both  dated  January 11,  2010.  Repeat  the  non
    -destructive  liquid  penetrant  inspection  of  the  half  (modified)
    sleeves thereafter at intervals not  to exceed 6 months. If  any crack
    is found in any half (modified) sleeve, before further flight, replace
    the  sleeve  with   a  new  half   sleeve,  in  accordance   with  the
    Accomplishment Instructions of  Bombardier (Learjet) Optional  Service
    Bulletin 45-27-41, or  Bombardier (Learjet) Optional  Service Bulletin
    40-27-25,  both  dated  January 11, 2010.  Repeat  the non-destructive
    liquid penetrant inspection of the half sleeve thereafter at intervals
    not to exceed 6 months.

(3) If the  sleeve is  cracked along  its entire  length,  before  further
    flight, replace the  actuator with a  new or serviceable  actuator, in
    accordance  with   the  Accomplishment   Instructions  of   Bombardier
    (Learjet) Optional Service Bulletin 45-27-41, or Bombardier  (Learjet)
    Optional Service Bulletin 40-27-25,  both dated January 11,  2010, and
    repeat the non-destructive liquid  penetrant inspection of the  sleeve
    thereafter at intervals not to exceed 6 months.

NOTE 2: Guidance on  modification  of  the flap  actuator can  be found in
Microtecnica Service Bulletin 27-0018, dated November 24, 2009.

PARTS INSTALLATION

(j) As of  the effective date  of this AD,  no person may  install, on any
    airplane, a ballscrew assembly sleeve of the flap actuator, unless the
    actuator has been modified according to Bombardier (Learjet)  Optional
    Service Bulletin  45-27-41, or  Bombardier (Learjet)  Optional Service
    Bulletin 40-27-25, both dated January 11, 2010.

REPORTING REQUIREMENT

(k) Submit  a one-time  report  of the  findings  of  the  general  visual
    inspection and the initial non-destructive liquid penetrant inspection
    required by this AD to Chris Broadrick, Bombardier Aerospace,  Project
    Coordinator--Fielding  Specialist, Customer  Support Engineering,  One
    Learjet Way, P.O. Box  7707, Wichita, Kansas 67209;  telephone 316-946
    -2315; fax  316-946-8908; e-mail  chris.broadrick@aero.bombardier.com;
    at the applicable time specified in paragraph (k)(1) or (k)(2) of this
    AD. The report must include airplane serial number, flap actuator part
    number, flap actuator serial number, and flap actuator time in service
    (in hours). Under  the provisions of  the Paperwork Reduction  Act (44
    U.S.C. 3501 et  seq.), the Office  of Management and  Budget (OMB) has
    approved the information collection requirements contained in this  AD
    and has assigned OMB Control Number 2120-0056.

(1) If the inspection was done on or after the effective date of this  AD:
    Submit the report within 10 days after the inspection.

(2) If  the inspection  was done  before the  effective date  of this  AD:
    Submit the report within 10 days after the effective date of this AD.

SPECIAL FLIGHT PERMITS

(l) Special flight  permits  may  be issued  in accordance  with  sections
    21.197 and 21.199 of the  Federal Aviation Regulations (14 CFR  21.197
    and 21.199) to operate the  airplane to a location where  the airplane
    can be modified, unless cracks  are discovered in both an  inboard and
    outboard actuator sleeve for any flap.

ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(m)(1) The Manager, Wichita Aircraft Certification Office (ACO), FAA,  has
       the authority to approve AMOCs for this AD, if requested using  the
       procedures found in 14 CFR 39.19. Send information to ATTN: William
       Griffith,  Aerospace  Engineer,  Airframe  Branch,  ACE-118W,  FAA,
       Wichita ACO,  1801 Airport  Road, Room  100, Mid-Continent Airport,
       Wichita,  Kansas 67209;  telephone (316)  946-4116;  fax  (316) 946
       -4107.

(2) To request a different method of compliance or a different  compliance
    time for this AD, follow the procedures in 14 CFR 39.19. Before  using
    any approved AMOC  on any airplane  to which the  AMOC applies, notify
    your  principal  maintenance  inspector  (PMI)  or  principal avionics
    inspector (PAI),  as appropriate,  or lacking  a principal  inspector,
    your local Flight Standards District Office. The AMOC approval  letter
    must specifically reference this AD.

MATERIAL INCORPORATED BY REFERENCE

(n) You must use the service  information included in Table 1 of  this AD,
    as applicable, to do  the actions required by  this AD, unless the  AD
    specifies otherwise.

(1) The  Director of  the Federal  Register approved  the incorporation by
    reference of this service information under 5 U.S.C. 552(a) and 1  CFR
    part 51.

(2) For service information identified in this AD, contact Learjet,  Inc.,
    One Learjet Way,  Wichita, Kansas 67209-2942;  telephone 316-946-2000;
    fax   316-946-2220;   e-mail   ac.ict@aero.bombardier.com;    Internet
    http://www.bombardier.com.

(3) You may review copies of the service information at the FAA, Transport
    Airplane Directorate, 1601 Lind  Avenue, SW., Renton, Washington.  For
    information on the availability of this material at the FAA, call  425
    -227-1221.

(4) You  may  also  review copies  of  the  service  information  that  is
    incorporated  by  reference  at  the  National  Archives  and  Records
    Administration (NARA).  For information  on the  availability of  this
    material at NARA, call 202-741-6030, or go to:
    http://www.archives.gov/federal_register/code_of_federal_regulations/i
    br_locations.html.

                  TABLE 1--MATERIAL INCORPORATED BY REFERENCE
    ______________________________________________________________________
              DOCUMENT                                      DATE
    ______________________________________________________________________
    Bombardier (Learjet) Alert Service                January 11, 2010
    Bulletin A40-27-24

    Bombardier (Learjet) Alert Service                January 11, 2010
    Bulletin A45-27-40

    Bombardier (Learjet) Optional Service             January 11, 2010
    Bulletin 40-27-25

    Bombardier (Learjet) Optional Service             January 11, 2010
    Bulletin 45-27-41
    ______________________________________________________________________

Issued in Renton, Washington, on  March 9, 2010. Jeffrey E.  Duven, Acting
Manager, Transport Airplane Directorate, Aircraft Certification Service.

FOR  FURTHER INFORMATION  CONTACT: William  Griffith, Aerospace  Engineer,
Airframe  Branch, ACE-118W,  FAA, Wichita  Aircraft Certification  Office,
1801 Airport Road, Room 100, Mid-Continent Airport, Wichita, Kansas 67209;
telephone (316) 946-4116; fax (316) 946-4107.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule; request for comments.

SUMMARY: We are adopting a new airworthiness directive (AD) for certain Model 45 airplanes. This AD requires a general visual inspection for cracked and missing ballscrew assembly sleeves of the flap actuator, repetitive non-destructive liquid penetrant inspections of each sleeve or flap actuator for cracks, and replacement or modification of the flap actuator if necessary. This AD results from reports of cracked and missing ballscrew assembly sleeves of the flap actuators. We are issuing this AD to detect and correct cracked and missing sleeves, which could cause loss of the load-carrying ball bearings on both actuators on one flap, resulting in flap asymmetry and loss of control of the airplane.

DATES: This AD is effective April 1, 2010.
The Director of the Federal Register approved the incorporation by reference of certain publications listed in the AD as of April 1, 2010.
We must receive comments on this AD by May 3, 2010.

ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to http:// www.regulations.gov. Follow the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590, between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.
For service information identified in this AD, contact Learjet, Inc., One Learjet Way, Wichita, Kansas 67209-2942; telephone 316-946- 2000; fax 316-946-2220; e-mail ac.ict@aero.bombardier.com; Internet http://www.bombardier.com.

Examining the AD Docket

You may examine the AD docket on the Internet at http:// www.regulations.gov; or in person at the Docket Management Facility between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Office (telephone 800-647-5527) is in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt.

FOR FURTHER INFORMATION CONTACT: William Griffith, Aerospace Engineer, Airframe Branch, ACE-118W, FAA, Wichita Aircraft Certification Office, 1801 Airport Road, Room 100, Mid-Continent Airport, Wichita, Kansas 67209; telephone (316) 946-4116; fax (316) 946-4107.

SUPPLEMENTARY INFORMATION:

Discussion

We have received reports of cracked and missing ballscrew assembly sleeves of the flap actuators. Three flap actuators were found with the ballnut sleeves corroded and cracked. Three additional airplanes were discovered to contain similar corrosion on the ballnut sleeves. The root cause is galvanic corrosion due to an aluminum sleeve installed on a steel ballnut. This condition, if not corrected, could cause loss of the load-carrying ball bearings on both actuators on one flap, resulting in flap asymmetry and loss of control of the airplane.

Relevant Service Information

We reviewed Bombardier (Learjet) Alert Service Bulletins A45-27-40 (for Model 45 airplanes, serial numbers 45-005 through 45-380), and A40-27-24 (for Model 45 airplanes, serial numbers 45-2001 through 45- 2111), both dated January 11, 2010. These service bulletins describe procedures for a general visual inspection for cracked and missing ballscrew assembly sleeves of the flap actuator; a non-destructive liquid penetrant inspection for cracks of each sleeve and flap actuator, depending on the findings; and replacement of the flap actuator and ballscrew actuator sleeve if the sleeve is cracked along its entire length.
We also reviewed Bombardier (Learjet) Optional Service Bulletins 45-27-41 (for Model 45 airplanes, serial numbers 45-005 through 45- 380), and 40-27-25 (for Model 45 airplanes, serial numbers 45-2001 through 45-2111), both dated January 11, 2010. These service bulletins describe procedures for modifying the flap actuator if a certain crack length is found and the part does not need to be replaced.

FAA's Determination and Requirements of This AD

We are issuing this AD because we evaluated all the relevant information and determined the unsafe condition described previously is likely to exist or develop in other products of the same type design. This AD requires accomplishing the actions specified in the service information described previously, except as discussed under "Differences Between the AD and the Service Information.''

Differences Between the AD and the Service Information

Although Bombardier (Learjet) Alert Service Bulletins A45-27-40 and A40-27-24, both dated January 11, 2010, specify a compliance time of 30 days after the publication of those service bulletins, this AD requires a compliance time of 15 days after the effective date of this AD. We have received additional reports of fully cracked sleeves requiring replacement. Therefore, we have determined that the 15-day compliance time is necessary to address the identified unsafe condition. This difference has been coordinated with Learjet.
Although Bombardier (Learjet) Alert Service Bulletins A45-27-40 and A40-27-24, both dated January 11, 2010, do not specify repetitive inspections, this AD requires operators to repeat the non-destructive liquid penetrant inspections at intervals not to exceed 6 months. The repetitive inspections will help determine the extent of the problem in the fleet. This difference has been coordinated with Learjet.
Although Bombardier (Learjet) Alert Service Bulletins A45-27-40 and A40-27-24, both dated January 11, 2010, specify to inspect for missing ballscrew assembly sleeves, these service bulletins do not specify a corrective action if any sleeve is missing. This AD requires replacing the flap actuator if any sleeve is missing. This difference has been coordinated with Learjet.
Bombardier (Learjet) Alert Service Bulletins A45-27-40 and A40-27- 24, both dated January 11, 2010, specify modifying or replacing the flap actuator as corrective action for a cracked sleeve, depending on the percentage of the length of the sleeve that is cracked. This AD instead requires replacing the actuator if a sleeve is cracked along its entire length, and modifying the actuator for any cracked sleeve that is not cracked along its entire length. This difference has been coordinated with Learjet.

Interim Action

We consider this AD interim action. Learjet Inc. is currently developing a new modification of the ballscrew assembly of the flap actuator that will address the unsafe condition identified in this AD. Once this modification is developed, approved, and available, we might consider additional rulemaking.

FAA's Justification and Determination of the Effective Date

We have received reports of cracked and missing ballscrew assembly sleeves of the flap actuators. Cracked and missing sleeves could result in the loss of the load-carrying ball bearings from the assembly, resulting in the loss of the flap drive load path for that actuator. Loss of the sleeves on both actuators on one flap could result in flap asymmetry, resulting in loss of control of the airplane. Because of our requirement to promote safe flight of civil aircraft and thus the critical need to ensure structural integrity of the ballscrew assembly sleeves of the flap actuator and the short compliance time involved with this action, this AD must be issued immediately.
Because an unsafe condition exists that requires the immediate adoption of this AD, we find that notice and opportunity for prior public comment hereon are impracticable and that good cause exists for making this amendment effective in less than 30 days.

Comments Invited

This AD is a final rule that involves requirements affecting flight safety, and we did not provide you with notice and an opportunity to provide your comments before it becomes effective. However, we invite you to send any written data, views, or arguments about this AD. Send your comments to an address listed under the ADDRESSES section. Include "Docket No. FAA-2010-0226; Directorate Identifier 2010-NM-034-AD'' at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this AD. We will consider all comments received by the closing date and may amend this AD because of those comments.
We will post all comments we receive, without change, to http:// www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive about this AD.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. "Subtitle VII: Aviation Programs,'' describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in "Subtitle VII, Part A, Subpart III, Section 44701: General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory Findings

This AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a "significant regulatory action'' under Executive Order 12866,
(2) Is not a "significant rule'' under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979), and
(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
You can find our regulatory evaluation and the estimated costs of compliance in the AD Docket.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new AD: