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2010-06-12 THIELERT AIRCRAFT ENGINES GMBH: Amendment 39-16236. Docket No. FAA-2009-0948; Directorate Identifier 2009-NE-30-AD.
EFFECTIVE DATE

(a) This airworthiness directive (AD) becomes effective April 20, 2010.

AFFECTED ADS

(b) None.

APPLICABILITY

(c) This  AD applies  to Thielert  Aircraft Engines  GmbH (TAE) models TAE
    125-01 and TAE 125-02-99  reciprocating engines installed in,  but not
    limited to,  Cessna 172  and (Reims-built)  F172 series  (EASA STC No.
    EASA.A.S.01527); Piper  PA-28 series  (EASA STC  No. EASA.A.S. 01632);
    APEX  (Robin) DR  400 series  (EASA STC  No. A.S.01380);  and  Diamond
    Aircraft Industries Models DA40 and DA42 airplanes.

REASON

(d) As  a consequence  of  occurrences and  service  experience,  Thielert
    Aircraft Engines GmbH has introduced a new rail pressure control valve
    part  number (P/N)  05-7320-E000702  and  P/N 02-7320-04100R3  and has
    amended the Airworthiness Limitation Section (ALS) of the Operation  &
    Maintenance  Manual  OM-02-02 to  include  a replacement  of  the rail
    pressure control valve. Failure of this part could result in in-flight
    shutdowns of the engine(s).

    This AD  results from  mandatory continuing  airworthiness information
    (MCAIs) issued by an aviation authority of another country to identify
    and correct an unsafe condition on an aviation product. We are issuing
    this AD to  prevent engine in-flight  shutdown, possibly resulting  in
    reduced control of the aircraft.

ACTIONS AND COMPLIANCE

(e) Unless already done, do the following actions.

TAE 125-02-99 RECIPROCATING ENGINES

(1) For TAE 125-02-99 reciprocating engines, within 100 flight hours after
    the effective  date of  this AD,  replace the  existing rail  pressure
    control valve with a rail pressure control valve P/N  05-7320-E000702,
    and modify the Vrail plug  to make it compatible with  the replacement
    rail pressure control valve.

(2) Guidance on the valve  replacement and rail modification specified  in
    paragraph (e)(1) of this AD can be found in Thielert Repair Manual  RM
    -02-02, Chapter 73-10.08, and Chapter 39-40.08, respectively.

TAE 125-01 RECIPROCATING ENGINES

(3) For TAE  125-01 reciprocating engines,  within 100 flight  hours after
    the effective  date of  this AD,  replace the  existing rail  pressure
    control valve with a rail pressure control valve, P/N 02-7320-04100R3.

(4) Guidance  on the  valve replacement  specified in  paragraph (e)(3) of
    this AD can be found in Thielert Repair Manual RM-02-01, Chapter 29.0.

TAE  125-02-99 AND  TAE 125-01  ENGINES, REPETITIVE  REPLACEMENTS OF  RAIL
PRESSURE CONTROL VALVES

(5) Thereafter, for affected TAE 125-02-99 and TAE 125-01 engines, replace
    the rail pressure control valve  with the same P/N valve  within every
    600 flight hours.

FAA AD DIFFERENCES

(f) This   AD  differs   from   the   Mandatory  Continuing  Airworthiness
    Information (MCAI) and/or service information as follows:

(1) For the  TAE 125-02-99 reciprocating  engines, we reduced  the initial
    compliance time  from within  110 flight  hours to  within 100  flight
    hours after the effective date of this AD.

(2) For  the  TAE  125-01  reciprocating   engines,  we  changed   initial
    compliance time  from within  the next  3 months  to within 100 flight
    hours after the effective date of this AD.

(3) The  MCAIs  instruct the  operators  to  follow  Thielert  Maintenance
    Manual,  Chapter  5,  Airworthiness  Limitations,  for  the repetitive
    replacement  compliance  time  for the  rail  pressure  control valve,
    which, in the manual,  is 600 flight hours.  We found it necessary  to
    specify  the repetitive  replacement compliance  time in  this AD,  of
    within every 600 flight hours.

ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(g) The Manager,  Engine Certification Office,  FAA, has the  authority to
    approve AMOCs for this AD, if requested using the procedures found  in
    14 CFR 39.19.

RELATED INFORMATION

(h) Refer  to MCAI  European Aviation  Safety Agency  (EASA) AD 2008-0128,
    dated  July  9,  2008,  EASA AD  2008-0215,  dated  December  5, 2008,
    Thielert  Service  Bulletin No.  TAE  125-1008 P1,  Revision  1, dated
    September 29, 2008, and  Thielert Repair Manual RM-02-02,  for related
    information. Contact Thielert  Aircraft Engines GmbH,  Platanenstrasse
    14 D-09350,  Lichtenstein, Germany,  telephone: +49-37204-696-0;  fax:
    +49-37204-696-55; e-mail:  info@centurion-engines.com, for  a copy  of
    this service information.

(i) Contact Tara Chaidez, Aerospace Engineer, Engine Certification Office,
    FAA, Engine and Propeller Directorate, 12 New  England Executive Park,
    Burlington, MA  01803; e-mail:  tara.chaidez@faa.gov; telephone  (781)
    238-7773; fax (781) 238-7199, for more information about this AD.

Issued in  Burlington, Massachusetts,  on  March 8, 2010.  Peter A. White,
Assistant   Manager,   Engine   and   Propeller   Directorate,    Aircraft
Certification Service.

FOR FURTHER INFORMATION CONTACT: Tara Chaidez, Aerospace Engineer,  Engine
Certification  Office,  FAA,  Engine  and  Propeller  Directorate,  12 New
England    Executive     Park,    Burlington,     MA    01803;     e-mail:
tara.chaidez@faa.gov; telephone (781) 238-7773; fax (781) 238-7199.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

SUMMARY: We are adopting a new airworthiness directive (AD) for the products listed above. This AD results from mandatory continuing airworthiness information (MCAI) issued by an aviation authority of another country to identify and correct an unsafe condition on an aviation product. The MCAI describes the unsafe condition as:

As a consequence of occurrences and service experience, Thielert Aircraft Engines GmbH has introduced a new rail pressure control valve part number (P/N) 05-7320-E000702 and P/N 02-7320-04100R3 and has amended the Airworthiness Limitation Section (ALS) of the Operation & Maintenance Manual OM-02-02 to include a replacement of the rail pressure control valve. Failure of this part could result in in-flight shutdowns of the engine(s).

We are issuing this AD to prevent engine in-flight shutdown, possibly resulting in reduced control of the aircraft.

DATES: This AD becomes effective April 20, 2010.

ADDRESSES: The Docket Operations office is located at Docket Management Facility, U.S. Department of Transportation, 1200 New Jersey Avenue, SE., West Building Ground Floor, Room W12-140, Washington, DC 20590-0001.

FOR FURTHER INFORMATION CONTACT: Tara Chaidez, Aerospace Engineer, Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; e-mail: tara.chaidez@faa.gov; telephone (781) 238-7773; fax (781) 238-7199.

SUPPLEMENTARY INFORMATION:

Discussion

We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part 39 to include an AD that would apply to the specified products. That NPRM was published in the Federal Register on October 19, 2009 (74 FR 53438). That NPRM proposed to correct an unsafe condition for the specified products. The MCAI states:

As a consequence of occurrences and service experience, Thielert Aircraft Engines GmbH has introduced a new rail pressure control valve P/N 05-7320-E000702 and 02-7320-04100R3 and has amended the ALS of the Operation & Maintenance Manual OM-02-02 to include a replacement of the rail pressure control valve. Failure of this part could result in in-flight shutdowns of the engine(s).

Comments

We gave the public the opportunity to participate in developing this AD. We received no comments on the NPRM or on the determination of the cost to the public.

Conclusion

We reviewed the available data and determined that air safety and the public interest require adopting the AD as proposed.

Differences Between This AD and the MCAIs or Service Information

We have reviewed the MCAIs and related service information and, in general, agree with their substance. But we have found it necessary to reduce the initial compliance time for TAE 125-02-99 engines from within 110 flight hours to within 100 flight hours, and for TAE 125-01 engines from within the next 3 months to within 100 flight hours. We also have found it necessary to specify the repetitive replacement compliance time for the rail pressure control valve of within every 600 flight hours. The MCAIs instruct the operators to follow Thielert Maintenance Manual, Chapter 5, Airworthiness Limitations, for the repetitive compliance time, which requires replacement of the rail pressure control valve within every 600 flight hours. In making these changes, we do not intend to differ substantively from the information provided in the MCAI and related service information.

Costs of Compliance

Based on the service information, we estimate that this AD will affect about 370 TAE 125-01 and TAE 125-02-99 reciprocating engines installed on products of U.S. registry. We also estimate that it will take about 1.5 work-hours per engine to comply with this AD. The average labor rate is $80 per work-hour. Required parts will cost about $500 per engine. Based on these figures, we estimate the cost of the AD for initial replacement, on U.S. operators to be $229,400.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. ''Subtitle VII: Aviation Programs,'' describes in more detail the scope of the Agency's authority.

We are issuing this rulemaking under the authority described in ''Subtitle VII, Part A, Subpart III, Section 44701: General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory Findings

We determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify this AD:

1. Is not a ''significant regulatory action'' under Executive Order 12866;

2. Is not a ''significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

We prepared a regulatory evaluation of the estimated costs to comply with this AD and placed it in the AD docket.

Examining the AD Docket

You may examine the AD docket on the Internet at http:// www.regulations.gov; or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647-5527) is provided in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new AD: