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AGENCY: Federal Aviation Administration
(FAA), Department of Transportation (DOT).
ACTION: Final rule.
SUMMARY: We are adopting a new airworthiness directive (AD) for
the products listed above. This AD results from mandatory continuing airworthiness
information (MCAI) originated by an aviation authority of another country
to identify and correct an unsafe condition on an aviation product. The
MCAI describes the unsafe condition as:
During a puncture voltage test of the aluminum-loaded paint on an in-service
DHC-8 aircraft, conducted to validate an SFAR 88 [Special Federal Aviation
Regulation No. 88] related task, Bombardier Aerospace (BA) discovered
that the top wing fuel tank skin between Yw171.20 and Yw261.00 was painted
with a non-aluminized enamel coating * * *.
With this type of paint application, it is possible that, in the worst
case scenario, a lightning strike could puncture the wing skin and create
an ignition source in the fuel tank.
Ignition sources inside fuel tanks, in combination with flammable fuel
vapors, could result in fuel tank explosions and consequent loss of the
airplane. We are issuing this AD to require actions to correct the unsafe
condition on these products.
DATES: This AD becomes effective April 13, 2010.
The Director of the Federal Register approved the incorporation by reference
of a certain publication listed in this AD as of April 13, 2010.
ADDRESSES: You may examine the AD docket on the Internet at http://
www.regulations.gov or in person at the U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue, SE., Washington, DC.
FOR FURTHER INFORMATION CONTACT: Kyle Williams, Aerospace Engineer,
Avionics and Flight Test Branch, ANE-172, FAA, New York Aircraft Certification
Office, 1600 Stewart Avenue, Suite 410, Westbury, New York 11590; telephone
(516) 228-7347; fax (516) 794-5531.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part
39 to include an AD that would apply to the specified products. That NPRM
was published in the Federal Register on July 6, 2009 (74 FR 31891). That
NPRM proposed to correct an unsafe condition for the specified products.
The MCAI states:
During a puncture voltage test of the aluminum-loaded paint on an in-service
DHC-8 aircraft, conducted to validate an SFAR 88 [Special Federal Aviation
Regulation No. 88] related task, Bombardier Aerospace (BA) discovered
that the top wing fuel tank skin between Yw171.20 and Yw261.00 was painted
with a non-aluminized enamel coating due to a misinterpretation of the
painting instructions in the Structural Repair Manual (SRM).
With this type of paint application, it is possible that, in the worst
case scenario, a lightning strike could puncture the wing skin and create
an ignition source in the fuel tank.
Ignition sources inside fuel tanks, in combination with flammable fuel
vapors, could result in fuel tank explosions and consequent loss of the
airplane. Required actions include performing a functional check of the
dielectric properties of the fuel tank skin for aluminum-loaded primer
and aluminum-loaded enamel coating. For airplanes on which the aluminum-loaded
primer and aluminum-loaded enamel coating have been properly applied,
the required actions include restoring the protective finish on the areas
where the surface finish was removed. For airplanes on which the aluminum-loaded
primer and aluminum-loaded enamel coating have not been applied or have
not been properly applied, the required actions include stripping the
affected wing skin surfaces to bare metal and applying alodine coating
to those areas, performing a detailed visual inspection of the stripped
areas for any sign of corrosion or deterioration of the protective alodine
coating and re-applying the protective alodine coating, and painting the
affected wing skin surfaces with aluminum-loaded primer and aluminum-loaded
enamel coating. You may obtain further information by examining the MCAI
in the AD docket.
Comments
We gave the public the opportunity to participate in developing this AD.
We considered the comment received.
Request To Extend Compliance Time
Mesa Airlines asks that the compliance time in the NPRM be extended to
correspond with certain compliance times specified in related AD 2008-13-09,
Amendment 39-15572 (73 FR 47029, August 13, 2008), which requires revising
the Airworthiness Limitations Section (ALS) of the Instructions for Continued
Airworthiness to incorporate certain fuel system limitations.
Mesa Airlines states that the compliance time for fuel systems limitations
(FSL) Task FSL-07 (a functional check of the aluminum loaded primer and
enamel on the wing skin) is 18,000 flight hours or 108 months, with a
repetitive interval not to exceed 18,000 flight hours. Mesa Airlines notes
that AD 2008-13-09 set the initial inspections for that task at 6,000
flight hours or 36 months, with a repetitive interval not to exceed 18,000
flight hours, which corresponds with its heavy maintenance checks. Mesa
Airlines adds that the NPRM makes no mention of the related AD or compliance
times in that AD, and the compliance time specified in the NPRM is within
18 months after the effective date of the AD.
Mesa Airlines states that the proposed compliance time constraint will
require it to do massive rescheduling to move its current inspections
forward approximately 254 days, and adds that this will cause an undue
burden. Mesa Airlines adds that the NPRM is to be accomplished in accordance
with Bombardier Service Bulletin 8-57-46, Revision A, dated February 6,
2009, which states that it contains a procedure that is a fuel tank safety-critical
item and is classified as a Critical Design Configuration Control Limitations
(CDCCL); that CDCCL is FSL-07, which was added by AD 2008-13-09.
We do not agree that the compliance time should be extended. AD 2008-13-09
was issued to mandate the FSL tasks identified as part of the fuel system
safety assessment. Task FSL-07 was identified as necessary to ensure that
the aluminum-loaded primer and enamel is protecting the fuel tank skin
from burn-through during lightning strikes. Since no in-service deterioration
or non-compliance of the coating was identified at that time, an appropriate
compliance time and phase-in schedule was mandated to align the FSL task
with major maintenance checks. Further investigation revealed that unclear
instructions and misinterpretation of the structural repair manual led
to a newly painted airplane having coating that was lacking in aluminum
powder and thus failed to meet the requirement of Task FSL-07. In light
of this, Transport Canada Civil Aviation (TCCA) determined that the compliance
time for correcting this unsafe condition should be reduced and issued
Canadian AD CF-2009-05 (referred to in the `Related Information' section
of the NPRM) as a result. In addition, comparison of the calendar-based
compliance time in AD 2008-13-09 and the NPRM show that higher-time airplanes
will need to perform the functional test of the dielectric properties
five-and-a-half months earlier versus the 254 days asserted by Mesa Airlines.
Therefore, this AD requires accomplishing Task FSL-07 at an earlier compliance
time than the compliance time required by AD 2008-13-09. We have made
no change to the AD in this regard.
We have added a new paragraph (f)(6) to this AD to give credit for accomplishing
the corresponding actions in AD 2008-13-09, which meets the compliance
requirements specified in this AD.
Explanation of Change Made to This AD
We have revised the "Alternative Methods of Compliance (AMOCs)" paragraph
in this AD to clarify the point of contact as the Program Manager, Continuing
Operational Safety, New York Aircraft Certification Office.
Conclusion
We reviewed the relevant data, considered the comment received, and determined
that air safety and the public interest require adopting the AD with the
change described previously. We also determined that this change will
not increase the economic burden on any operator or increase the scope
of the AD.
Differences Between This AD and the MCAI or Service Information
We have reviewed the MCAI and related service information and, in general,
agree with their substance. But we might have found it necessary to use
different words from those in the MCAI to ensure the AD is clear for U.S.
operators and is enforceable. In making these changes, we do not intend
to differ substantively from the information provided in the MCAI and
related service information.
We might also have required different actions in this AD from those in
the MCAI in order to follow our FAA policies. Any such differences are
highlighted in a NOTE within the AD.
Costs of Compliance
We estimate that this AD will affect 22 products of U.S. registry. We
also estimate that it will take about 24 work-hours per product to comply
with the basic requirements of this AD. The average labor rate is $80
per work-hour. Based on these figures, we estimate the cost of this AD
to the U.S. operators to be $42,240, or $1,920 per product.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to issue
rules on aviation safety. Subtitle I, section 106, describes the authority
of the FAA Administrator. "Subtitle VII: Aviation Programs," describes
in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in "Subtitle
VII, Part A, Subpart III, Section 44701: General requirements." Under
that section, Congress charges the FAA with promoting safe flight of civil
aircraft in air commerce by prescribing regulations for practices, methods,
and procedures the Administrator finds necessary for safety in air commerce.
This regulation is within the scope of that authority because it addresses
an unsafe condition that is likely to exist or develop on products identified
in this rulemaking action.
Regulatory Findings
We determined that this AD will not have federalism implications under
Executive Order 13132. This AD will not have a substantial direct effect
on the States, on the relationship between the national government and
the States, or on the distribution of power and responsibilities among
the various levels of government.
For the reasons discussed above, I certify this AD:
1. Is not a "significant regulatory action" under Executive Order 12866;
2. Is not a "significant rule" under the DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative,
on a substantial number of small entities under the criteria of the Regulatory
Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with
this AD and placed it in the AD docket.
Examining the AD Docket
You may examine the AD docket on the Internet at http:// www.regulations.gov;
or in person at the Docket Operations office between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
the NPRM, the regulatory evaluation, any comments received, and other
information. The street address for the Docket Operations office (telephone
(800) 647-5527) is in the ADDRESSES section. Comments will be available
in the AD docket shortly after receipt.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The FAA amends Sec. 39.13 by adding the following new AD:
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