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2010-03-07 EMPRESA BRASILEIRA DE AERONAUTICA S.A. (EMBRAER): Amendment 39-16191. Docket No. FAA-2009-0659; Directorate Identifier 2009-NM-060-AD.
EFFECTIVE DATE

(a) This airworthiness directive (AD) becomes effective March 11, 2010.

AFFECTED ADS

(b) None.

APPLICABILITY

(c) This AD  applies to Empresa  Brasileira de Aeronautica  S.A. (EMBRAER)
    Model EMB-135BJ, as identified  in EMBRAER Service Bulletin  145LEG-32
    -0033, dated November 27,  2008; and Model EMB-135ER,  -135KE, -135KL,
    and  -135LR airplanes,  and  Model  EMB-145, -145ER,  -145MR,  -145LR,
    -145XR, -145MP, and -145EP airplanes, as identified in EMBRAER Service
    Bulletin 145-32-0122,  dated November  27, 2008;  certificated in  any
    category.

SUBJECT

(d) Air Transport Association (ATA) of America Code 32: Landing Gear.

REASON

(e) The mandatory continuing airworthiness information (MCAI) states:

    It has been found occurrences of main landing gear (MLG) trailing  arm
    pins broken due to a fatigue mechanism induced by an excessive  torque
    applied during the assemblage of auxiliary door support attachment and
    consequent deformation of the MLG trailing arm axle. A broken pin  can
    lead to loss of the MLG trailing arm axle, disconnecting the  trailing
    arm from the main strut, which affects the airplane controllability on
    ground. * * * * *

    Required actions  include inspecting  for cracks,  and, if  necessary,
    replacing  the  MLG  trailing  arm pin  with  a  serviceable  pin; and
    modifying the MLG auxiliary door mounting support.

ACTIONS AND COMPLIANCE

(f) Unless already done, do the following actions.

(1) Within 2,500  flight hours or  24 months after  the effective date  of
    this  AD,  whichever  occurs  first,  do  the  actions  specified   in
    paragraphs (f)(1)(i) and (f)(1)(ii) of this AD.

(i) Perform a one-time detailed inspection for cracks on the MLG  trailing
    arm pins,  in accordance  with EMBRAER  Service Bulletin  145-32-0122,
    Revision 01,  dated April  29, 2009;  or 145LEG-32-0033,  Revision 01,
    dated June  18, 2009;  as applicable.  If any  crack is  found, before
    further flight, replace  the MLG trailing  arm pin with  a serviceable
    pin, in accordance with EMBRAER Service Bulletin 145-32-0122, Revision
    01, dated April 29, 2009;  or 145LEG-32-0033, Revision 01, dated  June
    18, 2009; as applicable.

(ii) Prior to or  concurrently with accomplishing the  inspection required
     by paragraph  (f)(1)(i) of  this AD,  modify the  MLG auxiliary  door
     mounting support, in accordance with EMBRAER Service Bulletin  145-52
     -0047, Revision 01, dated March 31, 2008; or 145LEG-52-0014, Revision
     01, dated June 17, 2009; as applicable.

NOTE 1:  For the  purposes  of this  AD,  a detailed  inspection  is:  "An
intensive  examination of  a specific  item, installation  or assembly  to
detect damage,  failure or  irregularity. Available  lighting is  normally
supplemented with a direct source of good lighting at an intensity  deemed
appropriate. Inspection aids such as mirrors, magnifying lenses, etc., may
be  necessary. Surface  cleaning and  elaborate access  procedures may  be
required."

NOTE 2: For the purposes of this AD, a "serviceable" pin is a pin that has
no cracking.

(2) Modifications and inspections  accomplished before the effective  date
    of this AD, according to a service bulletin listed in Table 1 of  this
    AD, are  considered acceptable  for compliance  with the corresponding
    action specified in this AD.

                      TABLE 1--CREDIT SERVICE BULLETINS
    ______________________________________________________________________
    AFFECTED AIRPLANES              SERVICE BULLETIN            DATE
    ______________________________________________________________________
    Model EMB-135BJ airplanes    EMBRAER Service Bulletin    November 27,
                                 145LEG-32-0033              2008

    Model EMB-135BJ airplanes    EMBRAER Service Bulletin    October 28,
                                 145LEG-52-0014              2008

    Model EMB-135ER, -135KE,     EMBRAER Service Bulletin    November 27,
    -135KL, and -135LR           145-32-0122                 2008
    airplanes, and Model
    EMB-145, -145ER, -145MR,
    -145LR, -145XR, -145MP,
    and -145EP airplanes

    Model EMB-135ER, -135KE,     EMBRAER Service Bulletin    July 18, 2005
    -135KL, and -135LR           145-52-0047
    airplanes, and Model
    EMB-145, -145ER, -145MR,
    -145LR, -145XR, -145MP,
    and -145EP airplanes
    ______________________________________________________________________

FAA AD DIFFERENCES

NOTE 3: This  AD differs  from  the  MCAI  and/or  service information  as
follows: Agencia Nacional de Aviacao Civil (ANAC) Brazilian  Airworthiness
Directive 2009-02-01, dated February 12,  2009, is applicable to "all  EMB
-145 and  EMB-135 aircraft  models in  operation." However,  this does not
agree with the service information specified in Table 2 of this AD,  which
specifies  that  only  certain Model  EMB-145  and  EMB-135 airplanes  are
affected and identifies them by serial number. This AD is applicable  only
to  the  airplanes  listed  in  the  applicable  service  bulletins.  This
difference has been coordinated with the ANAC.

                         TABLE 2--SERVICE INFORMATION
    ______________________________________________________________________
                  DOCUMENT                   REVISION           DATE
    ______________________________________________________________________
    EMBRAER Service Bulletin 145LEG-32-0033     01          June 18, 2009

    EMBRAER Service Bulletin 145LEG-52-0014     01          June 17, 2009

    EMBRAER Service Bulletin 145-32-0122        01          April 29, 2009

    EMBRAER Service Bulletin 145-52-0047        01          March 31, 2008
    ______________________________________________________________________

OTHER FAA AD PROVISIONS

(g) The following provisions also apply to this AD:

(1) Alternative Methods of Compliance (AMOCs): The Manager,  International
    Branch,  ANM-116,  Transport   Airplane  Directorate,  FAA,   has  the
    authority  to  approve  AMOCs  for this  AD,  if  requested  using the
    procedures  found in  14 CFR  39.19. Send  information  to  ATTN: Todd
    Thompson, Aerospace Engineer, International Branch, ANM-116, Transport
    Airplane Directorate, FAA, 1601  Lind Avenue, SW., Renton,  Washington
    98057-3356; telephone (425) 227-1175; fax (425) 227-1149. Before using
    any approved AMOC  on any airplane  to which the  AMOC applies, notify
    your  principal  maintenance  inspector  (PMI)  or  principal avionics
    inspector (PAI),  as appropriate,  or lacking  a principal  inspector,
    your local Flight Standards District Office. The AMOC approval  letter
    must specifically reference this AD.

(2) Airworthy Product: For any requirement in this AD to obtain corrective
    actions from a manufacturer or other source, use these actions if they
    are FAA-approved.  Corrective actions  are considered  FAA-approved if
    they are approved by the State of Design Authority (or their delegated
    agent). You are required to assure the product is airworthy before  it
    is returned to service.

(3) Reporting Requirements:  For any  reporting requirement  in  this  AD,
    under the provisions of the Paperwork Reduction Act (44 U.S.C. 3501 et
    seq.), the  Office of  Management and  Budget (OMB)  has approved  the
    information  collection  requirements  and  has  assigned  OMB Control
    Number 2120-0056.

RELATED INFORMATION

(h) Refer  to  MCAI   Agencia  Nacional  de  Aviacao  Civil  Airworthiness
    Directive  2009-02-01,  dated  February  12,  2009;  and  the  service
    information contained in Table 3 of this AD; for related information.

                    TABLE 3--RELATED SERVICE INFORMATION
    ______________________________________________________________________
                  DOCUMENT                   REVISION           DATE
    ______________________________________________________________________
    EMBRAER Service Bulletin 145LEG-32-0033     01          June 18, 2009

    EMBRAER Service Bulletin 145LEG-52-0014     01          June 17, 2009

    EMBRAER Service Bulletin 145-32-0122        01          April 29, 2009

    EMBRAER Service Bulletin 145-52-0047        01          March 31, 2008
    ______________________________________________________________________

MATERIAL INCORPORATED BY REFERENCE

(i) You must use the service  information contained in Table 4 of  this AD
    to  do  the actions  required  by this  AD,  unless the  AD  specifies
    otherwise.

                 TABLE 4--MATERIAL INCORPORATED BY REFERENCE
    ______________________________________________________________________
                  DOCUMENT                   REVISION           DATE
    ______________________________________________________________________
    EMBRAER Service Bulletin 145LEG-32-0033     01          June 18, 2009

    EMBRAER Service Bulletin 145LEG-52-0014     01          June 17, 2009

    EMBRAER Service Bulletin 145-32-0122        01          April 29, 2009

    EMBRAER Service Bulletin 145-52-0047        01          March 31, 2008
    ______________________________________________________________________

(1) The  Director of  the Federal  Register approved  the incorporation by
    reference of this service information under 5 U.S.C. 552(a) and 1  CFR
    part 51.

(2) For  service  information  identified  in  this  AD,  contact  Empresa
    Brasileira  de  Aeronautica  S.A.  (EMBRAER),  Technical  Publications
    Section (PC  060), Av.  Brigadeiro Faria  Lima, 2170--Putim--12227-901
    Sao Jose dos Campos--SP-BRASIL; telephone: +55 12 3927-5852 or +55  12
    3309-0732;  fax:  +55  12  3927-7546;  e-mail: distrib@embraer.com.br;
    Internet: http://www.flyembraer.com.

(3) You may review copies of the service information at the FAA, Transport
    Airplane Directorate, 1601 Lind  Avenue, SW., Renton, Washington.  For
    information on the availability of this material at the FAA, call  425
    -227-1221 or 425-227-1152.

(4) You  may  also  review copies  of  the  service  information  that  is
    incorporated  by  reference  at  the  National  Archives  and  Records
    Administration (NARA).  For information  on the  availability of  this
    material at NARA, call 202-741-6030, or go to:
    http://www.archives.gov/federal_register/code_of_federal_regulations/i
    br_locations.html.

Issued in Renton, Washington, on  January 22, 2010. Ali Bahrami,  Manager,
Transport Airplane Directorate, Aircraft Certification Service.

FOR  FURTHER  INFORMATION  CONTACT:  Todd  Thompson,  Aerospace  Engineer,
International Branch, ANM-116,  Transport Airplane Directorate,  FAA, 1601
Lind Avenue, SW., Renton, Washington 98057-3356; telephone (425) 227-1175;
fax (425) 227-1149.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), Department of Transportation (DOT).

ACTION: Final rule.

SUMMARY: We are adopting a new airworthiness directive (AD) for the products listed above. This AD results from mandatory continuing airworthiness information (MCAI) originated by an aviation authority of another country to identify and correct an unsafe condition on an aviation product. The MCAI describes the unsafe condition as:

It has been found occurrences of main landing gear (MLG) trailing arm pins broken due to a fatigue mechanism induced by an excessive torque applied during the assemblage of auxiliary door support attachment and consequent deformation of the MLG trailing arm axle. A broken pin can lead to loss of the MLG trailing arm axle, disconnecting the trailing arm from the main strut, which affects the airplane controllability on ground.
* * * * *

We are issuing this AD to require actions to correct the unsafe condition on these products.

DATES: This AD becomes effective March 11, 2010.
The Director of the Federal Register approved the incorporation by reference of certain publications listed in this AD as of March 11, 2010.

ADDRESSES: You may examine the AD docket on the Internet at http:// www.regulations.gov or in person at the U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC.

FOR FURTHER INFORMATION CONTACT: Todd Thompson, Aerospace Engineer, International Branch, ANM-116, Transport Airplane Directorate, FAA, 1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone (425) 227-1175; fax (425) 227-1149.

SUPPLEMENTARY INFORMATION:

Discussion

We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part 39 to include an AD that would apply to the specified products. That NPRM was published in the Federal Register on July 30, 2009 (74 FR 37965). That NPRM proposed to correct an unsafe condition for the specified products. The MCAI states:

It has been found occurrences of main landing gear (MLG) trailing arm pins broken due to a fatigue mechanism induced by an excessive torque applied during the assemblage of auxiliary door support attachment and consequent deformation of the MLG trailing arm axle. A broken pin can lead to loss of the MLG trailing arm axle, disconnecting the trailing arm from the main strut, which affects the airplane controllability on ground.
* * * * *

Required actions include inspecting for cracks, and, if necessary, replacing the MLG trailing arm pin with a serviceable pin; and modifying the MLG auxiliary door mounting support. You may obtain further information by examining the MCAI in the AD docket.

Relevant Service Information

EMBRAER has issued the following revisions to the service information that was referenced in the NPRM:
Service Bulletin 145LEG-52-0014, Revision 01, dated June 17, 2009, which adds airplane serial number 145363.
Service Bulletin 145LEG-32-0033, Revision 01, dated June 18, 2009, which changes the visual inspection to a detailed inspection and includes the option of using the same part number of the landing gear trailing arm pin.
Service Bulletin 145-32-0122, Revision 01, dated April 29, 2009, which changes the visual inspection to a detailed inspection and includes the option of using the same part number of the landing gear trailing arm pin.
We have revised this final rule to cite the revised service bulletins and to give credit for accomplishment of the actions done in accordance with the earlier service information referred to in the NPRM. We have also revised paragraph (f)(1)(i) and Note 1 of this AD to clarify that the inspection type is a detailed inspection.

Comments

We gave the public the opportunity to participate in developing this AD. We considered the comments received.

Request for Clarification for a Terminating Action

American Eagle Airlines (AEA) requests that we add a statement to paragraph (f) of this AD that clarifies that the accomplishment of paragraph (f) of this AD is a terminating action for the requirements of this AD. AEA suggests that it is not clear that no further action is required after inspection.
We agree to clarify the requirements. We have added the phrase "one-time'' before "detailed inspection'' in paragraph (f)(1)(i) of this AD to clarify that no repeat inspections are required after the initial inspection.

Request for Changing Compliance Time

AEA requests that we change the compliance in paragraph (f)(1) of this AD from "whichever occurs first'' to "whichever occurs later.'' AEA explains that the actions specified in the NPRM require jacking the airplane and compressing the landing gear, and that specific tools required to complete these tasks may not be stocked at every maintenance base. AEA explains that increasing the compliance time would allow operators to arrange for having the proper tools in their Main Base Visit program.
While we agree that some of the tools required to perform the tasks may not be stocked at every maintenance base, we do not agree with the commenter's request to extend the compliance time. In developing an appropriate compliance time for this action, we considered the urgency associated with the subject unsafe condition, and the practical aspect of accomplishing the required tasks within a period of time that corresponds to the normal scheduled maintenance for most affected operators. However, according to the provisions of paragraph (g) of the final rule, we may approve requests to adjust the compliance time if the request includes data that prove that the new compliance time would provide an acceptable level of safety. We have not changed the final rule in this regard.

Addition of an Airplane

Based on our original review of the service information, we determined that airplane serial number (S/N) 145363 was not affected. Therefore, the NPRM proposed to exclude airplane S/N 145363 from the applicability. We have now determined that airplane S/N 145363 should be included in the applicability of this final rule, and we have revised this final rule accordingly. This airplane is not on the U.S. Register and is known to be in compliance with the requirements of this AD.

Explanation of Additional Changes Made to This AD

We have revised this AD to identify the legal name of the manufacturer as published in the most recent type certificate data sheet for the affected airplane models.

Conclusion

We reviewed the available data, including the comments received, and determined that air safety and the public interest require adopting the AD with the changes described previously. We determined that these changes will not increase the economic burden on any operator or increase the scope of the AD.

Differences Between This AD and the MCAI or Service Information

We have reviewed the MCAI and related service information and, in general, agree with their substance. But we might have found it necessary to use different words from those in the MCAI to ensure the AD is clear for U.S. operators and is enforceable. In making these changes, we do not intend to differ substantively from the information provided in the MCAI and related service information.
We might also have required different actions in this AD from those in the MCAI in order to follow our FAA policies. Any such differences are highlighted in a NOTE within the AD.

Costs of Compliance

We estimate that this AD will affect 711 products of U.S. registry. We also estimate that it will take about 2 work-hours per product to comply with the basic requirements of this AD. The average labor rate is $80 per work-hour. Required parts will cost about $240 per product. Where the service information lists required parts costs that are covered under warranty, we have assumed that there will be no charge for these parts. As we do not control warranty coverage for affected parties, some parties may incur costs higher than estimated here. Based on these figures, we estimate the cost of this AD to the U.S. operators to be $284,400, or $400 per product.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. "Subtitle VII: Aviation Programs,'' describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in "Subtitle VII, Part A, Subpart III, Section 44701: General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory Findings

We determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify this AD:
1. Is not a "significant regulatory action'' under Executive Order 12866;
2. Is not a "significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this AD and placed it in the AD docket.

Examining the AD Docket

You may examine the AD docket on the Internet at http:// www.regulations.gov; or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains the NPRM, the regulatory evaluation, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647-5527) is in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new AD: