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AGENCY: Federal Aviation Administration,
DOT.
ACTION: Final rule; request for comments.
SUMMARY: This amendment adopts a new airworthiness directive (AD)
for Bell Helicopter Textron, Inc. (Bell) Model 205B and 212 helicopters
with certain main rotor (M/R) blade assemblies installed. This action
requires inspecting the M/R blades paying particular attention to an area
near the blade root for an edge void, corrosion, or a crack. This amendment
is prompted by two reports of fatigue cracks on M/R blades installed on
Model 212 helicopters. Both model helicopters use the same part-numbered
M/R blades. The actions specified in this AD are intended to detect an
edge void, corrosion, or a crack on a M/R blade, which could lead to loss
of the M/R blade and subsequent loss of control of the helicopter.
DATES: Effective February 19, 2010.
The incorporation by reference of certain publications listed in the regulations
is approved by the Director of the Federal Register as of February 19,
2010.
Comments for inclusion in the Rules Docket must be received on or before
April 5, 2010.
ADDRESSES: Use one of the following addresses to submit comments
on this AD:
Federal eRulemaking Portal: Go to http:// www.regulations.gov. Follow
the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington,
DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket Operations, M-30,
West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590, between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. You may get the service information identified
in this AD from Bell Helicopter Textron, Inc., P.O. Box 482, Fort Worth,
TX 76101, telephone (817) 280-3391, fax (817) 280-6466, or at http://www.bellcustomer.com/files/.
Examining the Docket: You may examine the docket that contains the AD,
any comments, and other information on the Internet at http:// www.regulations.gov,
or in person at the Docket Operations office between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The Docket Operations
office (telephone (800) 647-5527) is located in Room W12-140 on the ground
floor of the West Building at the street address stated in the ADDRESSES
section. Comments will be available in the AD docket shortly after receipt.
FOR FURTHER INFORMATION CONTACT: DOT/FAA Southwest Region, Michael
Kohner, ASW-170, Aviation Safety Engineer, Rotorcraft Directorate, Rotorcraft
Certification Office, 2601 Meacham Blvd., Fort Worth, Texas 76137, telephone
(817) 222-5170, fax (817) 222-5783.
SUPPLEMENTARY INFORMATION: This amendment adopts a new AD for certain
serial-numbered Bell Model 205B and 212 helicopters with a M/R blade,
part number (P/N) 212-015-501-005, -111, -113, -115, -117, -119, or -
121, installed. The AD requires, within 25
hours time-in-service (TIS), and thereafter at intervals not to exceed
100 hours TIS, washing the upper and lower surfaces of each M/R blade
and visually inspecting the grip plates and doublers in the area between
blade stations 24.5 and 40.0 for an edge void, corrosion, or a crack,
using a 3x power or higher magnifying glass. It also requires visually
inspecting the remaining surfaces of each M/R blade in the area between
blade stations 24.5 and 40.0 for any corrosion or a crack using a 3x power
or higher magnifying glass. If a crack is found in the paint finish, removing
the paint and re-inspecting the M/R blade is required before further flight.
If a crack is found in the M/R blade, replacing it with an airworthy M/R
blade is required before further flight. If an edge void or any corrosion
is found in the M/R blade, replacing it with an airworthy M/R blade, or
repairing it if the damage is within the maximum repair damage limits,
is required before further flight. This amendment is prompted by two reports
of fatigue cracks on M/R blades installed on Model 212 helicopters. The
cracks were located in the lower doublers and skin, and the box beam at
the M/R blade attachment bolt hole, and in the lower grip plate at blade
station (BS) 36. The M/R blades had accumulated 1,026 and 2,559 hours
TIS. The cause of the cracks has been attributed to inadequate adhesive
bonding during manufacture in the area between the grip plate and mating
doubler surface. A crack first appears in the grip plate, which can be
detected visually with the M/R blade installed on the helicopter. The
actions specified in this AD are intended to detect an edge void, corrosion,
or a crack on a M/R blade, which could lead to loss of the M/R blade and
subsequent loss of control of the helicopter.
We have reviewed Bell Helicopter Alert Service Bulletin (ASB) No. 205B-08-51
and ASB No. 212-08-130, both Revision A, dated January 13, 2009, applicable
to Model 205B and Model 212 helicopters, respectively, which describe
procedures for initial and repetitive inspections of certain part-numbered
M/R blades on certain serial-numbered helicopters for signs of an edge
void, corrosion, or a crack, including a hair-line crack in the M/R blade
paint finish.
This unsafe condition is likely to exist or develop on other helicopters
of the same type design. Therefore, this AD is being issued to detect
an edge void, corrosion, or a crack on a M/R blade, which could lead to
loss of the M/R blade and subsequent loss of control of the helicopter.
Accomplish the actions by following specified portions of the applicable
ASB, described previously. The short compliance time involved is required
because the previously described critical unsafe condition can adversely
affect the structural integrity and controllability of the helicopter.
Therefore, the AD must be issued immediately to require the following
actions within 25 hours TIS, and thereafter at intervals not to exceed
100 hours TIS:
Washing the upper and lower M/R blade surfaces using a solution of cleaning
compound (C-318) and water;
Using a 3x or higher magnifying glass, visually inspecting the upper and
lower grip plates and doublers of the M/R blade between blade station
(BS) 24.5 to 40, and the whole width of the chord, for an edge void, any
corrosion, or a crack;
Using a 3x power or higher magnifying glass, visually inspecting the remaining
upper and lower surfaces of the M/R blade between BS 24.5 and 40.0, and
the whole width of the chord, for any corrosion or a crack;
Applying a light coat of preservative oil (C-125) to all surfaces of the
M/R blade;
Removing paint from areas in which a crack is discovered in the M/R blade
paint finish by sanding with 180-220 grit paper to determine if a crack
exists in the M/R blade;
Replacing any M/R blade that has a crack in any part of the M/R blade
other than the paint finish with an airworthy M/R blade;
Replacing any M/R blade that has any corrosion or an edge void with an
airworthy M/R blade, or repairing the M/R blade if the damage is within
the maximum repair damage limits. The maximum repair damage limitations
are contained in the applicable Component and Repair Overhaul Manual;
and
Replacing any M/R blade that has any parent material removed during the
sanding operation to remove paint from areas in which a paint crack is
discovered, or repairing the M/R blade if the amount of parent removed
material is within the maximum repair damage limits.
Since a situation exists that requires the immediate adoption of this
regulation, it is found that notice and opportunity for prior public comment
hereon are impracticable, and that good cause exists for making this amendment
effective in less than 30 days.
We estimate that this AD will affect 87 helicopters of U.S. registry,
and washing and visually inspecting each M/R blade will take approximately
1 work hour per helicopter at an average labor rate of $80 per work hour.
If an edge void, corrosion, or a crack is discovered, replacing the M/R
blade with an airworthy blade will take approximately 6 work hours. Required
parts will cost approximately $97,500 for a replacement M/R blade. Based
on these figures, we estimate the total cost impact of the AD on U.S.
operators to be $139,740, assuming that 6 inspections per year are conducted
on each helicopter, and that one M/R blade will need to be replaced.
Comments Invited
This AD is a final rule that involves requirements that affect flight
safety and was not preceded by notice and an opportunity for public comment;
however, we invite you to submit any written data, views, or arguments
regarding this AD. Send your comments to an address listed under ADDRESSES.
Include "Docket No. FAA-2010-0065; Directorate Identifier 2009-SW-01-AD''
at the beginning of your comments. We specifically invite comments on
the overall regulatory, economic, environmental, and energy aspects of
the AD. We will consider all comments received by the closing date and
may amend the AD in light of those comments.
We will post all comments we receive, without change, to http:// www.regulations.gov,
including any personal information you provide. We will also post a report
summarizing each substantive verbal contact with FAA personnel concerning
this AD. Using the search function of our docket Web site, you can find
and read the comments to any of our dockets, including the name of the
individual who sent the comment. You may review the DOT's complete Privacy
Act Statement in the Federal Register published on April 11, 2000 (65
FR 19477-78).
Regulatory Findings
We have determined that this AD will not have federalism implications
under Executive Order 13132. This AD will not have a substantial direct
effect on the States, on the relationship between the national Government
and the States, or on the distribution of power and responsibilities among
the various levels of government.
For the reasons discussed above, I certify that the regulation:
1. Is not a "significant regulatory action'' under Executive Order 12866;
2. Is not a "significant rule'' under the DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative,
on a substantial number of small entities under the criteria of the Regulatory
Flexibility Act.
We prepared an economic evaluation of the estimated costs to comply with
this AD. See the AD docket to examine the economic evaluation.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to issue
rules on aviation safety. Subtitle I, Section 106, describes the authority
of the FAA Administrator. Subtitle VII, Aviation Programs, describes in
more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in Subtitle
VII, Part A, Subpart III, Section 44701, "General requirements.'' Under
that section, Congress charges the FAA with promoting safe flight of civil
aircraft in air commerce by prescribing regulations for practices, methods,
and procedures the Administrator finds necessary for safety in air commerce.
This regulation is within the scope of that authority because it addresses
an unsafe condition that is likely to exist or develop on products identified
in this rulemaking action.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the Administrator,
the Federal Aviation Administration amends part 39 of the Federal Aviation
Regulations (14 CFR part 39) as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. Section 39.13 is amended by adding a new airworthiness directive to
read as follows:
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