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2009-11-13 LEARJET: Amendment 39-15923. Docket No. FAA-2009-0498; Directorate Identifier 2009-NM-065-AD.
EFFECTIVE DATE

(a) This airworthiness directive (AD) is effective June 17, 2009.

AFFECTED ADS

(b) None.

APPLICABILITY

(c) This  AD applies  to Learjet  Model 45  airplanes, certificated in any
    category, serial numbers 45-002 through 45-4000 inclusive.

SUBJECT

(d) Air Transport Association (ATA) of America Code 29: Hydraulic power.

UNSAFE CONDITION

(e) This AD  results from reports  of chafed hydraulic  tubes in the  left
    -hand engine. The Federal  Aviation Administration is issuing  this AD
    to detect and correct chafed  hydraulic tubes in the left-hand  engine
    and  consequent  hydraulic  tube  failure  and  uncontrolled  loss  of
    flammable fluid  within the  engine cowling,  which could  result in a
    fire in the engine nacelle and loss of control of the airplane.

COMPLIANCE

(f) You  are responsible  for  having the  actions  required  by  this  AD
    performed within  the compliance  times specified,  unless the actions
    have already been done.

REPETITIVE INSPECTIONS: CASE DRAIN TUBE

(g) For airplanes having serial numbers identified in Table 1 of this  AD:
    Within 50  flight hours  after the  effective date  of this  AD, do  a
    detailed inspection  for chafing  and other  damage of  the case drain
    tube from the hydraulic pump  case installed on the left-hand  engine,
    in accordance with the applicable service bulletin identified in Table
    1  of  this  AD.  If  any  damage  is  found,  before  further flight,
    reposition or replace the tube, as applicable, in accordance with  the
    Accomplishment  Instructions  of the  service  bulletin identified  in
    Table 1 of this AD, as applicable. Repeat the inspection thereafter at
    intervals not to exceed 150 flight hours.

                  TABLE 1--SERVICE BULLETINS FOR INSPECTIONS
    ______________________________________________________________________
                FOR –                                USE –
    ______________________________________________________________________
    Serial numbers 45-005 through      Bombardier Alert Service Bulletin
    45-313 inclusive (commonly         A45-29-15, dated December 26, 2006.
    referred to as "M45" airplanes)

    Serial numbers 45-2001 through     Bombardier Alert Service Bulletin
    45-2063 inclusive (commonly        A40-29-03, dated December 26, 2006.
    referred to as "M40" airplanes)
    ______________________________________________________________________

NOTE 1:  For the  purposes  of this  AD,  a detailed  inspection  is:  "An
intensive examination  of a  specific item,  installation, or  assembly to
detect damage,  failure, or  irregularity. Available  lighting is normally
supplemented with a direct source of good lighting at an intensity  deemed
appropriate. Inspection aids such as mirror, magnifying lenses, etc.,  may
be necessary. Surface cleaning and elaborate procedures may be required."

REPETITIVE INSPECTIONS: NACELLE TUBING

(h) Within  50 flight  hours after  the effective  date of  this AD,  do a
    detailed inspection  for discrepancies  of the  left engine's  nacelle
    tubing,  in accordance  with  the  applicable temporary  revision (TR)
    identified  in  Table  2 of  this  AD.  Discrepancies include  damaged
    tubing, and  inadequate clearance  between any  unsupported section of
    the  tube  or  other  tubing  and  surrounding   components.  If   any
    discrepancy is  found, before  further flight,  adjust the  tubing and
    clamping or replace the tubing, as applicable, in accordance with  the
    applicable TR identified in Table 2 of this AD. Repeat the  inspection
    thereafter at intervals not to exceed 150 flight hours.

                         TABLE 2--TRS FOR INSPECTIONS
    ______________________________________________________________________
                FOR –                                USE –
    ______________________________________________________________________
    Serial numbers 45-2001 through     Learjet 40 TR 71-1, dated April 28,
    45-4000 inclusive (commonly        2009, to the Learjet 40 Maintenance
    referred to as "M40" airplanes)    Manual MM-105.

    Serial numbers 45-002 through      Learjet 45 TR 71-1, dated April 28,
    45-2000 inclusive (commonly        2009, to the Learjet 45 Maintenance
    referred to as "M45" airplanes)    Manual MM-104.
    ______________________________________________________________________

CONCURRENT INSPECTIONS: FLUID LEAKAGE

(i) Concurrently with  each inspection required  by paragraph (h)  of this
    AD, do  a detailed  inspection for  evidence of  engine oil, hydraulic
    fluid, or fuel leakage  within the left engine  accessory compartment,
    in  accordance   with  the   applicable  maintenance   manual  section
    identified in Table  3 of this  AD. If there  is evidence of  leakage:
    Before  further  flight,  remove   each  plumbing  clamp  within   the
    inspection areas specified in paragraphs  (g) and (h) of this  AD, and
    clean and remove all evidence of fluid leakage.

             TABLE 3--MAINTENANCE MANUAL SECTIONS FOR INSPECTIONS
    ______________________________________________________________________
                FOR –                                USE –
    ______________________________________________________________________
    Serial numbers 45-002 through      Section 71-00-00, "Powerplant –
    45-2000 inclusive (commonly        Maintenance Practices," Revision 3,
    referred to as "M45" airplanes)    dated April 10, 1998, and Section
                                       71-00-01, "Engine – Maintenance
                                       Practices," Revision 44, dated
                                       April 28, 2008, to the Learjet 45
                                       Maintenance Manual MM-104

    Serial numbers 45-2001 through     Section 71-00-01, "Engine –
    45-4000 inclusive (commonly        Maintenance Practices," Revision 8,
    referred to as "M40" airplanes)    dated December 25, 2006, to the
                                       Learjet 40 Maintenance Manual
                                       MM-105
    ______________________________________________________________________

ADDITIONAL CORRECTIVE ACTION FOR FLUID LEAKAGE AND INADEQUATE CLEARANCE

(j) If evidence of fluid leakage was found during any inspection  required
    by paragraph  (i) of  this AD,  or, if  inadequate clearance was found
    during any action required by paragraph (g) or (h) of this AD:  Before
    further flight, replace each  clamp associated with the  fluid leakage
    or  inadequate clearance  with  a  new clamp,  in accordance  with the
    applicable maintenance manual identified in Table 3 of this AD.

PARTS INSTALLATION

(k) As of the effective date of this AD, no person may re-install,  on any
    airplane, any plumbing clamp that has been removed in accordance  with
    the requirements of this AD.

ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(l)(1) The Manager,  Wichita Aircraft Certification  Office, FAA, has  the
       authority to  approve AMOCs  for this  AD, if  requested using  the
       procedures found in 14 CFR  39.19. Send information to Attn:  James
       P. Galstad, Aerospace Engineer, Systems and Propulsion Branch,  ACE
       -116W,  FAA, Wichita  Aircraft Certification  Office, 1801  Airport
       Road,  Room  100,  Mid-Continent  Airport,  Wichita,  Kansas 67209;
       telephone (316) 946-4135; fax (316) 946-4107.

(2) To request a different method of compliance or a different  compliance
    time for this AD, follow the procedures in 14 CFR 39.19. Before  using
    any approved AMOC  on any airplane  to which the  AMOC applies, notify
    your  principal  maintenance  inspector  (PMI)  or  principal avionics
    inspector (PAI),  as appropriate,  or lacking  a principal  inspector,
    your local Flight Standards District Office. The AMOC approval  letter
    must specifically reference this AD.

MATERIAL INCORPORATED BY REFERENCE

(m) You must use the service  information contained in Table 4 of  this AD
    to  do  the actions  required  by this  AD,  unless the  AD  specifies
    otherwise.

                 TABLE 4--MATERIAL INCORPORATED BY REFERENCE
    ______________________________________________________________________
        DOCUMENT                        REVISION            DATE
    ______________________________________________________________________
    Bombardier Alert Service            Original        December 26, 2006
    Bulletin A40-29-03

    Bombardier Alert Service            Original        December 26, 2006
    Bulletin A45-29-15

    Learjet 40 Temporary                Original         April 28, 2009
    Revision 71-1 to the
    Learjet Maintenance
    Manual MM-105

    Learjet 45 Temporary                Original         April 28, 2009
    Revision 71-1 to the
    Learjet Maintenance
    Manual MM-104

    Section 71-00-00 of the            Revision 47       March 30, 2009
    Learjet 45 Maintenance
    Manual MM-104

    Section 71-00-01 of the            Revision 15       March 30, 2009
    Learjet 40 Maintenance
    Manual MM-105

    Section 71-00-01 of the            Revision 47       March 30, 2009
    Learjet 45 Maintenance
    Manual MM-104
    ______________________________________________________________________

    Learjet 40  Maintenance Manual  MM-105,  Revision 15, dated  March 30,
    2009, has the following effective pages:

                            LIST OF EFFECTIVE PAGES
    ______________________________________________________________________
    PAGE TITLE/            PAGE NUMBER(S)   REVISION        DATE SHOWN
    DESCRIPTION                              NUMBER         ON PAGE(S)
    ______________________________________________________________________
    Maintenance Manual       None shown       15          March 30, 2009
    Title Page

    Maintenance Manual          1–2       None Shown*     March 30, 2009
    Revision Highlights

    Record of Revisions          1        None Shown*     March 30, 2009

    Chapter 71 List of           1        None Shown*     March 30, 2009
    Effective Pages

    Section 71-00-01          201–223     None Shown*    December 25, 2006
    ______________________________________________________________________
    (*Only the Maintenance Manual Title  Page and  Record of Revisions  of
    Learjet 40 Maintenance Manual MM-104 have revision  level information.
    These pages do  not  have  this  information.)  Learjet 45 Maintenance
    Manual MM-104, Revision 47, dated March 30, 2009,  has  the  following
    effective pages:

                            LIST OF EFFECTIVE PAGES
    ______________________________________________________________________
    PAGE TITLE/            PAGE NUMBER(S)   REVISION        DATE SHOWN
    DESCRIPTION                              NUMBER         ON PAGE(S)
    ______________________________________________________________________
    Maintenance Manual       None Shown       47          March 30, 2009
    Title Page

    Maintenance Manual          1–3       None Shown*     March 30, 2009
    Revision Highlights

    Record of Revisions         1–2       None Shown*     March 30, 2009

    Chapter 71 List of           1        None Shown*     March 30, 2009
    Effective Pages

    Section 71-00-00            201       None Shown*     April 10, 1998

    Section 71-00-01          201–223     None Shown*     April 28, 2008
    ______________________________________________________________________
    (*Only the Maintenance Manual Title Page and  Record  of  Revisions of
    Learjet 45 Maintenance Manual MM-104 have revision  level information.
    These pages do not have this information.)

(1) The  Director of  the Federal  Register approved  the incorporation by
    reference of this service information under 5 U.S.C. 552(a) and 1  CFR
    part 51.

(2) For service information identified in this AD, contact Learjet,  Inc.,
    One Learjet Way,  Wichita, Kansas 67209-2942;  telephone 316-946-2000;
    fax   316-946-2220;   e-mail   ac.ict@aero.bombardier.com;    Internet
    http://www.bombardier.com.

(3) You may review copies of the service information at the FAA, Transport
    Airplane Directorate, 1601 Lind  Avenue, SW., Renton, Washington.  For
    information on the availability of this material at the FAA, call  425
    -227-1221 or 425-227-1152.

(4) You  may  also  review copies  of  the  service  information  that  is
    incorporated  by  reference  at  the  National  Archives  and  Records
    Administration (NARA).  For information  on the  availability of  this
    material at NARA, call 202-741-6030, or go to:
    http://www.archives.gov/federal_register/code_of_federal_regulations/i
    br_locations.html.

Issued in  Renton, Washington,  on  May 20, 2009.  Stephen P. Boyd, Acting
Manager, Transport Airplane Directorate, Aircraft Certification Service.

FOR FURTHER  INFORMATION CONTACT:  James P.  Galstad, Aerospace  Engineer,
Systems   and   Propulsion  Branch,   ACE-116W,   FAA,  Wichita   Aircraft
Certification Office, 1801 Airport Road, Room 100, Mid-Continent  Airport,
Wichita, Kansas 67209; telephone (316) 946-4135; fax (316) 946-4107.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule; request for comments.

SUMMARY: We are adopting a new airworthiness directive (AD) for certain Learjet Model 45 airplanes. For certain airplanes, this AD requires repetitive inspections for chafing and other damage of the case drain tube from the hydraulic pump case installed on the left-hand engine, and corrective action if necessary. This AD also requires, for all airplanes, repetitive inspections for discrepancies of the left engine's nacelle tubing, repetitive inspections for evidence of fluid leakage within the left engine accessory compartment, and corrective actions if necessary. This AD was prompted by reports of chafed hydraulic tubes in the left-hand engine. We are issuing this AD to detect and correct chafed hydraulic tubes in the left-hand engine and consequent hydraulic tube failure and uncontrolled loss of flammable fluid within the engine cowling, which could result in a fire in the engine nacelle and loss of control of the airplane.

DATES: This AD is effective June 17, 2009.
The Director of the Federal Register approved the incorporation by reference of certain publications listed in the AD as of June 17, 2009.
We must receive comments on this AD by August 3, 2009.

ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to http:// www.regulations.gov. Follow the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590, between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.
For service information identified in this AD, contact Learjet, Inc., One Learjet Way, Wichita, Kansas 67209-2942; telephone 316-946- 2000; fax 316-946-2220; e-mail ac.ict@aero.bombardier.com; Internet http://www.bombardier.com.

Examining the AD Docket

You may examine the AD docket on the Internet at http:// www.regulations.gov; or in person at the Docket Management Facility between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Office (telephone 800-647-5527) is in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt.

FOR FURTHER INFORMATION CONTACT: James P. Galstad, Aerospace Engineer, Systems and Propulsion Branch, ACE-116W, FAA, Wichita Aircraft Certification Office, 1801 Airport Road, Room 100, Mid-Continent Airport, Wichita, Kansas 67209; telephone (316) 946-4135; fax (316) 946-4107.

SUPPLEMENTARY INFORMATION:

Discussion

We have received reports of chafing found on hydraulic tubing in the left-hand engine. Specifically, the chafing was found on a case drain tube from the hydraulic pump case installed on the left-hand engine, on the lower forward cowl latch structure on the inboard side of the engine. Chafing was also found on a hydraulic pressure tube, on the hydraulic case drain tube on the left-hand engine, and on the hydraulic supply tube on the oil reservoir on the left-hand engine. Chafed hydraulic tubes in the left-hand engine and consequent hydraulic tube failure and uncontrolled loss of flammable fluid within the engine cowling, if not corrected, could result in a fire in the engine nacelle and loss of control of the airplane.

Relevant Service Information

We reviewed the following service bulletins:
Bombardier Alert Service Bulletin A45-29-15, dated December 26, 2006.
Bombardier Alert Service Bulletin A40-29-03, dated December 26, 2006.
The service bulletins describe procedures for a detailed inspection for chafing and other damage of the case drain tube from the hydraulic pump case installed on the left-hand engine. The service bulletins also describe procedures for repositioning any tube that has damage within certain limits and replacing any tube that has damage that exceeds those limits.
We have reviewed the following temporary revisions (TRs):
Learjet 40 Temporary Revision (TR) 71-1, dated April 28, 2009, to the Learjet 40 Maintenance Manual MM-105.
Learjet 45 TR 71-1, dated April 28, 2009, to the Learjet 45 Maintenance Manual MM-104.
The TRs describe procedures for repetitive detailed inspections for discrepancies, including damage to the left engine's nacelle tubing and inadequate clearance between any unsupported section of the tube or other tubing and surrounding components. The TRs also describe procedures for adjusting the tubing and clamping to achieve minimum clearance and replacing any tube that has damage exceeding certain limits.
We have reviewed the engine--maintenance practices in the following maintenance manual documents:
Learjet 45 Maintenance Manual MM-104, Revision 47, dated March 30, 2009, Powerplant-Maintenance Practices Section 71-00-00 and Engine-Maintenance Practices Section 71-00-01 (for M45 airplanes).
Learjet 40 Maintenance Manual MM-105, Revision 15, dated March 30, 2009, Engine-Maintenance Practices Section 71-00-01 (for M40 airplanes).
The engine-maintenance practices sections in the maintenance manuals (MMs) describe procedures for a general visual inspection for evidence of engine oil, hydraulic fluid, or fuel leakage within the left engine accessory compartment. For airplanes on which there is evidence of leakage, the MMs describe procedures for removing each plumbing clamp within the area affected by the service bulletins and MM TRs identified in this AD, and cleaning and removing all evidence of fluid leakage. Tubing clamps that are associated with inadequate clearance are replaced with new clamps.

FAA's Determination and Requirements of This AD

We are issuing this AD because we evaluated all the relevant information and determined the unsafe condition described previously is likely to exist or develop in other products of the same type design. This AD requires accomplishing the actions specified in the service information described previously, except as discussed below.

Differences Between the AD and the Service Information

Although the service bulletins provide for one-time inspections, this AD requires that those inspections be repeated, until a terminating action can be accomplished to adequately address the identified unsafe condition. This difference has been coordinated with the manufacturer.

Interim Action

We consider this AD interim action. The manufacturer is currently developing a modification that will address the unsafe condition identified in this AD. Once this modification is developed, approved, and available, we might consider additional rulemaking.

FAA's Justification and Determination of the Effective Date

Chafed hydraulic tubes in the left-hand engine and consequent hydraulic tube failure and uncontrolled loss of flammable fluid within the engine cowling could result in a fire in the engine nacelle and loss of control of the airplane. Because of our requirement to promote safe flight of civil aircraft and thus the critical need to ensure the proper functioning of the affected systems, and because of the short compliance time involved with this action, this AD must be issued immediately.
Because an unsafe condition exists that requires the immediate adoption of this AD, we find that notice and opportunity for prior public comment hereon are impracticable and that good cause exists for making this amendment effective in less than 30 days.

Comments Invited

This AD is a final rule that involves requirements affecting flight safety, and we did not provide you with notice and an opportunity to provide your comments before it becomes effective. However, we invite you to send any written data, views, or arguments about this AD. Send your comments to an address listed under the ADDRESSES section. Include "Docket No. FAA-2009-0498; Directorate Identifier 2009-NM-065-AD'' at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this AD. We will consider all comments received by the closing date and may amend this AD because of those comments.
We will post all comments we receive, without change, to http:// www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive about this AD.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. "Subtitle VII: Aviation Programs,'' describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in "Subtitle VII, Part A, Subpart III, Section 44701: General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory Findings

This AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a "significant regulatory action'' under Executive Order 12866,
(2) Is not a "significant rule'' under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979), and
(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
You can find our regulatory evaluation and the estimated costs of compliance in the AD Docket.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by adding the following new AD: