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2009-11-06 M7 AEROSPACE LP: Amendment 39-15916; Docket No. FAA-2009-0119; Directorate Identifier 2008-CE-068-AD.
EFFECTIVE DATE

(a) This AD becomes effective on July 2, 2009.

AFFECTED ADS

(b) This AD supersedes AD 2008-12-16, Amendment 39-15560.

APPLICABILITY

(c) This  AD applies  to Models  SA226-AT, SA226-T,  SA226-TC, SA227-AC (C
    -26A),  SA227-AT, SA227-BC   (C-26A), SA227-CC,  and SA227-DC  (C-26B)
    airplanes, all serial numbers, that are certificated in any category.

UNSAFE CONDITION

(d) This AD  results from five  reports of chafing  between the bleed  air
    tube assembly  and the  electrical starter  cables on  M7 Aerospace LP
    SA226 and  SA227 series  airplanes with  one incident  resulting in  a
    fire.  We  are  issuing  this AD  to  detect  and  correct chafing  of
    electrical wires and components, hydraulic tube assemblies, and  bleed
    air tube  assemblies. This  condition could  result in  arcing of  the
    exposed wires with consequent burning of a hole in a hydraulic line or
    the bleed air  line. This failure  could lead to  a possible hydraulic
    fluid leak and fire in the engine nacelle compartment.

COMPLIANCE

(e) To  address this  problem, you  must do  the following, unless already
    done:

                 TABLE 1--ACTIONS, COMPLIANCE, AND PROCEDURES

    ______________________________________________________________________


    ACTIONS » » »

    (1) For the following model and serial number (S/N) airplanes, inspect
        the  main   battery  leads   running  forward   from  the  battery
        compartment for deterioration, cover the four-gauge wires  leaving
        the battery box with firesleeving, and secure them with a clamp:

    (i) SA226-AT, S/N AT-001 through AT-419;

    (ii) SA226-T, S/N T-201 through T-248;

    (iii) SA226-TC, S/N TC-201 through TC-419;

    (iv) SA227-AC (C-26A), S/N  AC-420 through AC-539, AC-541,  AC-543, AC
         -544, AC-547 through AC-551; and

    (v) SA227-AT, S/N AT-423 through AT-551.

                COMPLIANCE » » »

                Within 250 hours time-in-service (TIS) after July 23, 2008
                (the effective date of AD 2008-12-16).

                            PROCEDURES » » »

                            Use  the  following  service  information   as
                            applicable:

                            (A) For Models SA226-AT, SA226-T, and SA226-TC
                                airplanes:  Follow   M7  Aerospace   SA226
                                Series  Service  Bulletin  No. 226-24-019,
                                revised: November 21, 2008;  or  Fairchild
                                Aircraft Corporation SA226 Series  Service
                                Bulletin No. SB  24-019, revised:  May 17,
                                1983; or

                            (B) For Models  SA227-AC (C-26A) and  SA227-AT
                                airplanes:  Follow   M7  Aerospace   SA227
                                Series  Service  Bulletin  No. 227-24-001,
                                revised: November 21, 2008;  or  Fairchild
                                Aircraft Corporation SA227 Series  Service
                                Bulletin  No. SB24-001,  revised:  May 17,
                                1983.

    ______________________________________________________________________


    ACTIONS » » »

    (2) For the following model  and S/N airplanes, reroute the  hydraulic
        tube  assemblies  in  the right  wing  leading  edge, reroute  the
        battery cables and 22-gauge wire bundle, and install a new  access
        panel forward of the battery box:

    (i) SA226-AT, S/N AT-001 through AT-074;

    (ii) SA226-TC, S/N TC-201 through TC-419;

    (iii) SA227-AC (C-26A), S/N AC-420 through AC-539, AC-541, AC-543,  AC
          -544, AC-547 through AC-550; and

    (iv) SA227-AT, S/N AT-423 through AT-551.

                COMPLIANCE » » »

                Before further flight  after the modification  required in
                paragraph  (e)(1) of  this AD  and  you  were not  able to
                obtain a minimum 0.50-inch clearance between the bleed air
                line and the tubing on the battery cables.

                            PROCEDURES » » »

                            Use  the  following  service  information   as
                            applicable:

                            (A) For   Models   SA226-AT,    and   SA226-TC
                                airplanes:  Follow   M7  Aerospace   SA226
                                Series  Service  Bulletin  No. 226-24-020,
                                revised:   August 4, 2008;   or  Fairchild
                                Aircraft Corporation SA226 Series  Service
                                Bulletin No. SB 24-020, revised:  February
                                15, 1984; or

                            (B) For Models SA227-AC (C-26A) and  SA227-AT,
                                airplanes:  Follow   M7  Aerospace   SA227
                                Series  Service  Bulletin  No. 227-24-002,
                                revised: November 21, 2008;  or  Fairchild
                                Aircraft Corporation SA227 Series  Service
                                Bulletin No.  SB24-002, revised:  February
                                15, 1984.

    ______________________________________________________________________


    ACTIONS » » »

    (3) For model SA226-AT, SA226-T, SA226-TC, SA227-AC (C-26A), SA227-AT,
        SA227-CC,  and  SA227-DC  (C-26B)  airplanes,  all  S/N:   Inspect
        electrical wires  and components,  hydraulic tube  assemblies, and
        bleed air tube assemblies at the left hand and right hand  (LH/RH)
        inboard wing leading edge/battery  box areas, LH/RH wing  stations
        51.167 to 81.174, and at all feed-through locations into the LH/RH
        inboard keelson for any evidence of chafing or arcing.

                COMPLIANCE » » »

                Within 250 hours  TIS after July  23, 2008 (the  effective
                date of AD 2008-12-16). Repetitively thereafter inspect at
                intervals not to exceed 12 months.

                            PROCEDURES » » »

                            Use  the  following  service  information   as
                            applicable:

                            (i) For Models SA226-AT, SA226-T, and SA226-TC
                                airplanes:  Follow   M7  Aerospace   SA226
                                Series  Service  Bulletin  No. 226-24-036,
                                revised November 21, 2008; or M7 Aerospace
                                SA226 Series  Service Bulletin  No. 226-24
                                -036, issued: September 19, 2007;

                            (ii) For Models SA227-AC (C-26A) and SA227-AT,
                                 airplanes:  Follow  M7  Aerospace   SA227
                                 Series Service  Bulletin No.  227-24-019,
                                 revised:    November 21, 2008;   or   M7
                                 Aerospace SA227  Series Service  Bulletin
                                 No.  227-24-019,  issued:   September 19,
                                 2007; or

                            (iii) For Models SA227-CC and SA227-DC (C-26B)
                                  airplanes: Follow SA227 Series  Commuter
                                  Category  Service  Bulletin  No.  CC7-24
                                  -010,   revised   November 21, 2008;  or
                                  SA227 Series  Commuter Category  Service
                                  Bulletin    No.    CC7-24-010,    issued
                                  September 19, 2007.

    ______________________________________________________________________


    ACTIONS » » »

    (4) For model  SA227-BC (C-26A) airplanes,  all S/N: Inspect  the main
        battery leads running forward from the battery compartment for any
        evidence of insulation deterioration.

                COMPLIANCE » » »

                Within 250  hours TIS  after July  2, 2009  (the effective
                date of this AD).

                            PROCEDURES » » »

                            Follow  M7  Aerospace  SA227  Series   Service
                            Bulletin No. 227-24-001, revised: November 21,
                            2008.

    ______________________________________________________________________


    ACTIONS » » »

    (5) For model SA227-BC (C-26A) airplanes, all S/N: Inspect  electrical
        wires and  components, hydraulic  tube assemblies,  and bleed  air
        tube assemblies  at LH/RH  inboard wing  leading edge/battery  box
        areas,  LH/RH wing  stations 51.167  to 81.174,  and  at  all feed
        -through locations into the LH/RH inboard keelson for any evidence
        of insulation deterioration, chafing, or arcing.

                COMPLIANCE » » »

                Within 250  hours TIS  after July  2, 2009  (the effective
                date  of  this  AD).  Repetitively  thereafter  inspect at
                intervals not to exceed 12 months.

                            PROCEDURES » » »

                            Follow  M7  Aerospace  SA227  Series   Service
                            Bulletin No. 227-24-019, revised: November 21,
                            2008.

    ______________________________________________________________________


    ACTIONS » » »

    (6) For all model and S/N airplanes: Clear, repair, and/or replace all
        electrical wires  and components,  hydraulic tube  assemblies, and
        bleed air tube assemblies, in the inspection area and feed-through
        locations that show any sign of insulation deterioration, chafing,
        or arcing, as required.

                COMPLIANCE » » »

                Before  further flight  after any  inspection required  in
                paragraphs (e)(1), (e)(3), (e)(4),  and (e)(5) of this  AD
                where any evidence  of insulation deterioration,  chafing,
                or arcing was found.

                            PROCEDURES » » »

                            Use  the service  information from  paragraphs
                            (e)(1), (e)(3), (e)(4), and (e)(5) of this AD,
                            as applicable.

    ______________________________________________________________________

NOTE: Although  not  a  requirement  of  this  AD,   you  may  incorporate
Swearingen Aviation Corporation SA226 Series Service Bulletin No.  57-010,
revised: December 5, 1975, on those airplanes that have not installed  the
access  panel.  Installation  of  the  access  panel  will  simplify   the
incorporation of the  service bulletins referenced  in this AD  and future
inspections of the areas of concern.

ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(f) The Manager,  Fort Worth Airplane  Certification Office, FAA,  has the
    authority  to  approve  AMOCs  for this  AD,  if  requested  using the
    procedures found in  14  CFR 39.19.  Send information to  ATTN: Werner
    Koch, Aerospace Engineer,  ASW-150, Fort Worth  Airplane Certification
    Office, 2601 Meacham Blvd., Fort Worth, Texas 76137; telephone:  (817)
    222-5133; fax: (817) 222-5960.  Before using any approved AMOC on  any
    airplane to which the AMOC applies, notify your appropriate  principal
    inspector (PI) in the FAA Flight Standards District Office (FSDO),  or
    lacking a PI, your local FSDO

MATERIAL INCORPORATED BY REFERENCE

(g) You must use the service  information specified in Table 2 or  Table 3
    of  this AD  to do  the actions  required by  this AD,  unless the  AD
    specifies otherwise.

(1) The  Director of  the Federal  Register approved  the incorporation by
    reference of  the service  information listed  in Table  2 of  this AD
    under 5 U.S.C. 552(a) and 1 CFR part 51.

                 TABLE 2--MATERIAL INCORPORATED BY REFERENCE
    ______________________________________________________________________
            SERVICE BULLETIN NO.                          DATE
    ______________________________________________________________________
    (i) M7 Aerospace SA226 Series Service       Revised: November 21, 2008
        Bulletin No. 226-24-019

    (ii) M7 Aerospace SA226 Series Service       Revised: August 4, 2008
         Bulletin No. 226-24-020

    (iii) M7 Aerospace SA226 Series Service     Revised: November 21, 2008
          Bulletin No. 226-24-036

    (iv) M7 Aerospace SA227 Series Service      Revised: November 21, 2008
         Bulletin No. 227-24-001

    (v) M7 Aerospace SA227 Series Service       Revised: November 21, 2008
        Bulletin No. 227-24-002

    (vi) M7 Aerospace SA227 Series Service      Revised: November 21, 2008
         Bulletin No. 227-24-019

    (vii) M7 Aerospace SA227 Series Commuter    Revised: November 21, 2008
          Category Service Bulletin No.
          CC7-24-010
    ______________________________________________________________________

(2) On July  23, 2008 (73  FR 34615, June  18, 2008), the  Director of the
    Federal  Register  approved  the  incorporation  by  reference  of the
    service information listed in Table 3 of this AD.

             TABLE 3--PREVIOUS MATERIAL INCORPORATED BY REFERENCE
    ______________________________________________________________________
            SERVICE BULLETIN NO.                          DATE
    ______________________________________________________________________
    (i) Fairchild Aircraft Corporation SA226      Revised: May 17, 1983
        Series Service Bulletin No. SB 24-019

    (ii) Fairchild Aircraft Corporation SA226   Revised: February 15, 1984
         Series Service Bulletin No. SB 24-020

    (iii) M7 Aerospace SA226 Series Service     Issued: September 19, 2007
          Bulletin No. 226-24-036

    (iv) Fairchild Aircraft Corporation SA227     Revised: May 17, 1983
         Series Service Bulletin No. SB24-001

    (v) Fairchild Aircraft Corporation SA227    Revised: February 15, 1984
        Series Service Bulletin No. SB24-002

    (vi) M7 Aerospace SA227 Series Service      Issued: September 19, 2007
         Bulletin No. 227-24-019

    (vii) M7 Aerospace SA227 Series Commuter    Issued: September 19, 2007
          Category Service Bulletin No.
          CC7-24-010
    ______________________________________________________________________

(3) For service  information identified in  this AD, contact  M7 Aerospace
    Repair  Station, 10823  NE Entrance  Road, San  Antonio, Texas  78216;
    telephone:   (210)   824-9421;   fax:   (210)   804-7766;    Internet:
    http://www.m7aerospace.com.

(4) You may  review  copies  of the  service information  incorporated  by
    reference  for this  AD  at  the FAA,  Central Region,  Office of  the
    Regional  Counsel,  901  Locust,  Kansas  City,  Missouri  64106.  For
    information  on  the  availability of  this  material  at the  Central
    Region, call (816) 329-3768.

(5) You may also review copies of the service information incorporated  by
    reference  for  this   AD  at  the   National  Archives  and   Records
    Administration (NARA).  For information  on the  availability of  this
    material at NARA, call (202) 741-6030, or go to:
    http://www.archives.gov/federal_register/code_of_federal_regulations/i
    br_locations.html.

Issued in  Kansas City,  Missouri, on  May 18,  2009. Kim  Smith, Manager,
Small Airplane Directorate, Aircraft Certification Service.

FOR  FURTHER INFORMATION  CONTACT: Werner  Koch,  Aerospace  Engineer, ASW
-150, Fort Worth Airplane Certification Office,  2601 Meacham Blvd.,  Fort
Worth, Texas 76137; telephone: (817) 222-5133; fax: (817) 222-5960.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), Department of Transportation (DOT).

ACTION: Final rule.

SUMMARY: We are adopting a new airworthiness directive (AD) to supersede AD 2008-12-16, which applies to certain M7 Aerospace LP SA226 and SA227 series airplanes. AD 2008-12-16 currently requires you to inspect wires and tube assemblies for chafing, arcing, or insufficient clearance between components. If chafing, arcing, or insufficient clearance between components is found, AD 2008-12-16 requires you to clear, repair, and/or replace all chafed wires, components, and tube assemblies. AD 2008-12-16 also requires you to cover the four-gauge wires leaving the battery box with firesleeving and secure them with a clamp. Since we issued AD 2008-12-16, M7 Aerospace LP has notified us that Model SA227-BC (C-26A) was inadvertently left out of the Applicability section of the AD, and they updated some of the service information due to parts availability. Operators have also identified issues with model applicability that needed clarification. Consequently, this AD retains the actions of AD 2008-12-16, adds Model SA227-BC (C-26A) to the Applicability section, and regroups the models for clarification. We are issuing this AD to detect and correct chafing of electrical wires, components, and tube assemblies. This condition could result in arcing of exposed wires with consequent burning of a hole in a hydraulic line or the bleed air line. This failure could lead to a hydraulic fluid leak and a possible fire in the engine nacelle compartment.

DATES: This AD becomes effective on July 2, 2009.
On July 2, 2009, the Director of the Federal Register approved the incorporation by reference of certain publications listed in Table 2 of this AD.
As of July 23, 2008 (73 FR 34615, June 18, 2008), the Director of the Federal Register approved the incorporation by reference of certain publications listed in Table 3 of this AD.

DATES: This AD becomes effective on July 2, 2009.

ADDRESSES: For service information identified in this AD, contact M7 Aerospace Repair Station, 10823 NE Entrance Road, San Antonio, Texas 78216; telephone: (210) 824-9421; fax: (210) 804-7766; Internet: http:/ /www.m7aerospace.com.
To view the AD docket, go to U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590, or on the Internet at http://www.regulations.gov. The docket number is FAA-2009-0119; Directorate Identifier 2008-CE-068-AD.

FOR FURTHER INFORMATION CONTACT: Werner Koch, Aerospace Engineer, ASW- 150, Fort Worth Airplane Certification Office, 2601 Meacham Blvd., Fort Worth, Texas 76137; telephone: (817) 222-5133; fax: (817) 222-5960.

SUPPLEMENTARY INFORMATION:

Discussion

On February 6, 2009, we issued a proposal to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) to include an AD that would apply to certain M7 Aerospace LP SA226 and SA227 series airplanes. This proposal was published in the Federal Register as a notice of proposed rulemaking (NPRM) on February 12, 2009 (74 FR 7006). The NPRM proposed to supersede AD 2008-12-16 with a new AD that would retain the actions of AD 2008-12-16, add the Model SA227-BC (C-26A) to the Applicability section, and regroup the models for clarification.

Comments

We provided the public the opportunity to participate in developing this AD. The following presents the comment received on the proposal and FAA's response:

Comment Issue: Inspection Applicability

George L. Smith commented that it was unclear if paragraph (e)(3) of the AD applied to airplanes with batteries mounted in the nose of the airplane or if the AD only applied to airplanes with the battery located in the wing leading edge.
As specified in the Applicability section, this AD applies to all serial numbers regardless of where the battery is located. Therefore the actions required in paragraph (e)(3) of this AD apply to all airplanes listed in the Applicability section regardless of where the battery is located. For added clarity we are adding the applicable serial numbers to the paragraph.
We are changing the final rule AD by adding the applicable serial numbers to each action based on this comment.

Conclusion

We have carefully reviewed the available data and determined that air safety and the public interest require adopting the AD as proposed except for the change previously discussed and minor editorial corrections. We have determined that these minor corrections:
Are consistent with the intent that was proposed in the NPRM for correcting the unsafe condition; and
Do not add any additional burden upon the public than was already proposed in the NPRM.

Costs of Compliance

We estimate that this AD affects 268 airplanes in the U.S. registry.
We estimate the following costs to do the inspection:

Labor Cost
Parts Cost
Total Cost Per Airplane
Total Cost on U.S. Operators
4 work-hours X $80 per hour = $320
Not Applicable
$320
$85,760

We estimate the following costs to do any necessary modifications for certain Models SA226-AT, SA226-T, SA226-TC, SA227-AC, and SA227-AT airplanes referenced in M7 Aerospace SA226 Series Service Bulletin 226- 24-019, revised: November 21, 2008; or M7 Aerospace SA227 Series Service Bulletin 227-24-001, revised: November 21, 2008. We estimate 88 airplanes may need this modification:

Labor Cost
Parts Cost
Total Cost Per Airplane
Total Cost on U.S. Operators
13 work-hours X $80 per hour = $1,040
$7
$1,047
$92,136

We estimate the following costs to do any necessary repairs for certain Models SA226-AT, SA226-TC, SA227-AC, and SA227-AT referenced in M7 Aerospace SA226 Series Service Bulletin 226-24-020, revised: August 4, 2008; or M7 Aerospace SA227 Series Service Bulletin 227-24-002, revised: November 21, 2008. We have no way of determining the number of airplanes that may need this repair:

Labor Cost
Parts Cost
Total Cost Per Airplane
50 work-hours X $80 per hour = $4,000
$3,000
$7,000

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106 describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the agency's authority.
We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, "General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this AD.

Regulatory Findings

We have determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
1. Is not a "significant regulatory action'' under Executive Order 12866;
2. Is not a "significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a summary of the costs to comply with this AD (and other information as included in the Regulatory Evaluation) and placed it in the AD Docket. You may get a copy of this summary by sending a request to us at the address listed under ADDRESSES. Include "Docket No. FAA-2009-0119; Directorate Identifier 2008-CE-068-AD'' in your request.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD) 2008-12-16, Amendment 39-15560 (73 FR 34615, June 18, 2008), and adding the following new AD: