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2008-08-22 BOEING: Amendment 39-15476. Docket No. FAA-2007-29116; Directorate Identifier 2007-NM-064-AD.
EFFECTIVE DATE

(a) This airworthiness directive (AD) is effective May 27, 2008.

AFFECTED ADS

(b) None.

APPLICABILITY

(c) This AD applies to Boeing  Model 737-600, -700, -700C, -800, and  -900
    series  airplanes,  certificated  in any  category;  as  identified in
    Boeing  Special Attention  Service Bulletin  737-30-1056, Revision  1,
    dated October 25, 2007.

UNSAFE CONDITION

(d) This AD  results from  a report  of  charred  insulation blankets  and
    burned wires around the forward gray water composite drain mast  found
    during an inspection of the  forward cargo compartment on a  Model 767
    -300F  airplane. We  are issuing  this AD  to prevent  a  fire  near a
    composite drain mast and  possible disruption of the  electrical power
    system caused by a lightning  strike on a composite drain  mast, which
    could  result  in  the loss  of several  functions essential  for safe
    flight.

COMPLIANCE

(e) You  are responsible  for  having the  actions  required  by  this  AD
    performed within  the compliance  times specified,  unless the actions
    have already been done.

INSPECTION TO DETERMINE MATERIAL OF GRAY WATER DRAIN MASTS

(f) Within  60 months  after the  effective date  of this  AD, inspect the
    forward and aft gray water drain masts to determine whether the  drain
    masts  are  made  of  aluminum  or  composite.  A  review  of airplane
    maintenance records is  acceptable in lieu  of this inspection  if the
    material  of  the  forward  and aft  gray  water  drain  masts can  be
    conclusively determined from that review.

(1) For  any  aluminum  gray  water  drain  mast  identified   during  the
    inspection or records check required  by paragraph (f) of this  AD, no
    further action is required by this paragraph for that drain mast only.

(2) For  any  composite  gray  water  drain  mast  identified  during  the
    inspection or records check required by  paragraph (f) of this AD,  do
    the actions specified in paragraph (g) of this AD.

INSTALLATION OF BONDING JUMPER

(g) For  any  composite  gray  water  drain  mast  identified  during  the
    inspection or  records check  required by  paragraph (f)  of this  AD:
    Within  60 months  after  the  effective date  of this  AD, install  a
    bonding jumper between a ground and the clamp on the tube of the  gray
    water  composite drain  mast, in  accordance  with  the Accomplishment
    Instructions of Boeing Special Attention Service Bulletin 737-30-1056,
    Revision 1, dated October 25, 2007.

ACTIONS DONE PREVIOUSLY USING PREVIOUS SERVICE INFORMATION

(h) Actions done before the effective date of this AD according to  Boeing
    Special  Attention Service  Bulletin 737-30-1056,  dated February  28,
    2007, are considered acceptable for compliance with the  corresponding
    actions specified in  this AD provided  the results of  the resistance
    measurements meet  the acceptable  values specified  in Boeing Special
    Attention Service Bulletin 737-30-1056, Revision 1, dated October  25,
    2007.

PARTS INSTALLATION

(i) As of  the effective date  of this AD,  no person may  install, on any
    airplane, a composite gray water  drain mast, unless a bonding  jumper
    is also installed, as specified in paragraph (g) of this AD.

ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(j)(1) The Manager,  Seattle Aircraft Certification  Office, FAA, has  the
       authority to approve AMOCs for this AD, if requested in  accordance
       with the procedures found in 14 CFR 39.19.

(2) To request a different method of compliance or a different  compliance
    time for this AD, follow the procedures in 14 CFR 39.19. Before  using
    any approved AMOC  on any airplane  to which the  AMOC applies, notify
    your appropriate principal inspector (PI) in the FAA Flight  Standards
    District Office (FSDO), or lacking a PI, your local FSDO.

MATERIAL INCORPORATED BY REFERENCE

(k) You must  use  Boeing  Special Attention Service Bulletin 737-30-1056,
    Revision 1, dated October 25, 2007, to do the actions required by this
    AD, unless the AD specifies otherwise.

(1) The  Director of  the Federal  Register approved  the incorporation by
    reference of this service information under 5 U.S.C. 552(a) and 1  CFR
    part 51.

(2) For  service  information  identified  in  this  AD,   contact  Boeing
    Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-2207.

(3) You  may  review copies  of the  service information  incorporated  by
    reference  at  the  FAA,  Transport  Airplane  Directorate,  1601 Lind
    Avenue,  SW.,  Renton, Washington;  or  at the  National  Archives and
    Records Administration (NARA). For information on the availability  of
    this material at NARA, call 202-741-6030, or go to:
    http://www.archives.gov/federal_register/code_of_federal_regulations/i
    br_locations.html.

Issued in  Renton, Washington,  on April  7, 2008.  Ali Bahrami,  Manager,
Transport Airplane Directorate, Aircraft Certification Service.

FOR  FURTHER  INFORMATION CONTACT:  Nicholas  Wilson, Aerospace  Engineer,
Cabin  Safety  and  Environmental Systems  Branch, ANM-150S,  FAA, Seattle
Aircraft Certification Office, 1601  Lind Avenue, SW., Renton,  Washington
98057-3356; telephone (425) 917-6476; fax (425) 917-6590.
PREAMBLE 
AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

SUMMARY: We are adopting a new airworthiness directive (AD) for certain Boeing Model 737-600, -700, -700C, -800, and -900 series airplanes. This AD requires a one-time inspection to determine the material of the forward and aft gray water drain masts. For airplanes having composite gray water drain masts, this AD requires installation of a bonding jumper between a ground and the clamp on the tube of the forward and aft gray water composite drain masts. This AD results from a report of charred insulation blankets and burned wires around the forward gray water composite drain mast found during an inspection of the forward cargo compartment on a Model 767-300F airplane. We are issuing this AD to prevent a fire near a composite drain mast and possible disruption of the electrical power system caused by a lightning strike on a composite drain mast, which could result in the loss of several functions essential for safe flight. 

DATES: This AD is effective May 27, 2008. 
The Director of the Federal Register approved the incorporation by reference of a certain publication listed in this AD as of May 27, 2008. 

ADDRESSES: For service information identified in this AD, contact Boeing Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124- 2207. 

Examining the AD Docket 

You may examine the AD docket on the Internet at http:// www.regulations.gov; or in person at the Docket Management Facility between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD, the regulatory evaluation, any comments received, and other information. The address for the Docket Office (telephone 800-647-5527) is the Document Management Facility, U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590. 

FOR FURTHER INFORMATION CONTACT: Nicholas Wilson, Aerospace Engineer, Cabin Safety and Environmental Systems Branch, ANM-150S, FAA, Seattle Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone (425) 917-6476; fax (425) 917-6590. 

SUPPLEMENTARY INFORMATION

Discussion 

We issued a notice of proposed rulemaking (NPRM) (the "original NPRM'') to amend 14 CFR part 39 to include an airworthiness directive (AD) that would apply to all Boeing Model 737-600, -700, -700C, -800, and -900 series airplanes. That NPRM was published in the Federal Register on September 6, 2007 (72 FR 51201). That NPRM proposed to require a one-time inspection to determine the material of the forward and aft gray water drain masts. For airplanes having composite gray water drain masts, that NPRM also proposed to require installation of a bonding jumper between a ground and the clamp on the tube of the forward and aft gray water composite drain masts. 

Actions Since NPRM Was Issued 

Since we issued the NPRM, Boeing has issued new service information that includes corrected measurement values and procedures that should be followed if the resistance of the bonding jumper exceeds certain values during the initial resistance check. 
We have reviewed Boeing Special Attention Service Bulletin 737-30- 1056, Revision 1, dated October 25, 2007. The service bulletin describes procedures for installing a bonding jumper between a ground and the clamp on the tube of the forward and aft gray water composite drain mast. We have revised this final rule to refer to Revision 1 of the service bulletin as the appropriate source of service information for the required actions. We have also added paragraph (h) to this final rule to give credit for actions done previously in accordance with Boeing Special Attention Service Bulletin 737-30-1056, dated February 28, 2007, provided the results of the resistance measurement meet the values specified in Revision 1; we have re-identified subsequent paragraphs accordingly. 

Comments 

We have considered the following comments on the NPRM. 

Request To Clarify the Proposed Applicability 

Boeing requests that we revise the Applicability statement of the NPRM to clarify the affected airplanes. Boeing states that airplanes having line numbers 1935 and subsequent have the bonding jumper installed during production and should not be subject to the NPRM. Boeing asserts that the NPRM should only be applicable to airplanes delivered with composite drain masts without the bonding jumper or airplanes with spare interchangeability notes allowing replacement of the aluminum drain masts with composite drain masts. 
We partially agree. For the reason stated by Boeing, we have determined that these airplanes should not be subject to this AD. However, we do not agree to revise the Applicability statement of this AD as suggested by Boeing. Instead, we have revised the Applicability statement of this final rule to state, "Boeing Model 737-600, -700, -700C, -800, and - 900 series airplanes, certificated in any category; as identified in Boeing Special Attention Service Bulletin 737-30-1056, Revision 1, dated October 25, 2007.'' We have confirmed that the effectivity of this service bulletin matches the applicability suggested by Boeing. 

Request To Revise the Proposed Costs of Compliance 

Air Transport Association (ATA), on behalf of its member American Airlines (AAL), states that the work-hour estimate of 9.75 hours per airplane provided in the service bulletin is more realistic than the 4- hour estimate provided in the NPRM. 
From this comment, we infer that AAL is requesting that we revise the Costs of Compliance section of the NPRM to reflect 9.75 work-hours per airplane to do the proposed actions. We do not agree. The cost information below describes only the direct costs of the specific actions required by this AD. Based on the best data available, the manufacturer provided the number of work hours (4) necessary to do the required actions. This number represents the time necessary to perform only the actions actually required by this AD. We recognize that, in doing the actions required by an AD, operators might incur incidental costs in addition to the direct costs. The cost analysis in AD rulemaking actions, however, typically does not include incidental costs such as the time required to gain access and close up, time necessary for planning, or time necessitated by other administrative actions. Those incidental costs, which might vary significantly among operators, are almost impossible to calculate. We have made no change to this final rule in this regard. 

Request To Include Parts Installation Requirement 

ATA, on behalf of its member Delta Airlines (Delta), suggests that the AD specify that a composite drain mast cannot replace an aluminum drain mast unless the bonding jumper is installed according to Boeing Special Attention Service Bulletin 737-30-1056, Revision 1, dated October 25, 2007. Delta asserts that, according to the airplane illustrated parts catalog, the composite and aluminum drain masts are interchangeable, which could lead to unintentional non-compliance with the AD. 
We agree that the composite and aluminum drain mast can be interchangeable. Therefore, for the reasons given by Delta, we have added a new paragraph (i), "Parts Installation,'' to this final rule to prohibit installation of a composite gray water drain mast, unless a bonding jumper is also installed, as specified in paragraph (g) of this final rule. 

Additional Changes to This Final Rule 

We have also updated the Costs of Compliance section of this final rule to reflect the current number of U.S.-registered airplanes, and the cost of parts necessary to accomplish the required actions. 

Costs of Compliance 

There are about 1,906 airplanes of the affected design in the worldwide fleet. The following table provides the estimated costs for U.S. operators to comply with this AD. 

Estimated Costs
 
Action
Work hours
Average labor rate per hour
Parts
Cost per airplane
Number of U.S.-registered airplanes
Fleet cost
Inspection to determine gray water drain mast material
1
$80
None
$80
873
$69,840
Installation of bonding jumper Between 2 and 4 (depending on airplane configuration)
$80
Between $8 and $16, depending on kit Between $168 and $336
Up to 873
Between $146,664 and $293,328

Authority for This Rulemaking 

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. "Subtitle VII: Aviation Programs,'' describes in more detail the scope of the Agency's authority. 
We are issuing this rulemaking under the authority described in "Subtitle VII, Part A, Subpart III, Section 44701: General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action. 

Regulatory Findings 

This AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. 
For the reasons discussed above, I certify that this AD: 
(1) Is not a "significant regulatory action'' under Executive Order 12866, 
(2) Is not a "significant rule'' under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979), and 
(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. 
You can find our regulatory evaluation and the estimated costs of compliance in the AD Docket. 

List of Subjects in 14 CFR Part 39 

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety. 

Adoption of the Amendment 

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows: 

PART 39--AIRWORTHINESS DIRECTIVES 

1. The authority citation for part 39 continues to read as follows: 

Authority: 49 U.S.C. 106(g), 40113, 44701. 

Sec. 39.13 [Amended] 

2. The FAA amends Sec. 39.13 by adding the following new AD: