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2008-08-14 PRECISION AIRMOTIVE LLC: 
Amendment 39-15466. Docket No. FAA-2008-0420; Directorate Identifier 2008-NE-10-AD.
EFFECTIVE DATE

(a) This airworthiness directive (AD) becomes effective April 29, 2008, to
    all  persons  except  those persons  to whom  it was  made immediately
    effective by  emergency AD  2008-06-51, issued  March 12,  2008, which
    contained the requirements of this amendment.

AFFECTED ADS

(b) This AD supersedes AD 2008-06-51.

APPLICABILITY

(c) This  AD  applies  to the  following  reciprocating  engines  with  an
    installed  Precision  Airmotive  LLC,  RSA-5  or  RSA-10  series  fuel
    injection servo, having a servo plug gasket, part number (P/N) 365533,
    installed under the fuel injection servo plug, P/N 383493:

(1) Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IVO, and  HIO
    series reciprocating engines, regardless of displacement, either  new,
    rebuilt, overhauled, or repaired since August 22, 2006, and/or with an
    affected  fuel   injection  servo   installed  either   new,  rebuilt,
    overhauled, or repaired since August 22, 2006.

(2) Teledyne Continental Motors TSIO-360-RB reciprocating engines,  either
    new, rebuilt, overhauled,  or repaired since  August 22, 2006,  and/or
    with an affected fuel  injection servo installed either  new, rebuilt,
    overhauled, or repaired since August 22, 2006.

(3) Superior Air Parts,  Inc. IO-360 series reciprocating  engines, either
    new, rebuilt, overhauled,  or repaired since  August 22, 2006,  and/or
    with an affected fuel  injection servo installed either  new, rebuilt,
    overhauled, or repaired since August 22, 2006.

(4) This  AD also  applies  to  any  other  Precision Airmotive  LLC  fuel
    injection servos received since August 22, 2006, or any fuel injection
    servos  that  have had  the  fuel injection  servo  plug, P/N  383493,
    removed during maintenance since August 22, 2006.

UNSAFE CONDITION

(d) This AD results from  eighteen reports of fuel injection  servo plugs,
    P/N 383493, that had loosened or completely backed out of the threaded
    plug hole on the regulator cover  of the fuel injection servo. We  are
    issuing this AD to prevent  a lean running engine, which  could result
    in a substantial loss of  engine power and subsequent loss  of control
    of the airplane.

COMPLIANCE

(e) You  are responsible  for  having the  actions  required  by  this  AD
    performed before further flight, unless the actions have already  been
    done. The actions required by this AD must be done by an  FAA-licensed
    mechanic.

INITIAL INSPECTION

(f) Inspect the fuel injection  servo plug, P/N 383493, for  looseness, by
    attempting to turn it by hand,  while being careful not to damage  the
    safety wire or seal. If the plug moves, it is loose.

(g) If the plug is not loose, go to paragraph (i) of this AD.

(h) If the plug is loose, do the following:

(1) Carefully cut and remove the safety wire that spans between the  servo
    plug and regulator cover only.

(2) Remove the servo plug while ensuring that the gasket, P/N 365533, that
    is behind the plug, is not  lost. The gasket may be slightly  stuck to
    the regulator cover.

(3) Examine the threads on the servo plug and regulator cover for  damage.
    Threads should be smooth and  consistent, with no burrs or  chips. The
    servo plug outer  diameter threads should  also measure within  0.7419
    -0.7500-inch.

(4) If the  threads on either  the servo plug  or the regulator  cover are
    damaged, or do not measure  within  the limits in paragraph  (h)(3) of
    this AD, the servo  is not eligible for  any installation and must  be
    replaced before further flight.

(5) Inspect the  gasket, P/N 365533,  for tears and  other damage. We  are
    allowing the re-use of undamaged gaskets. Replace damaged gaskets with
    a new gasket, P/N 365533.

(6) When reassembling,  do not install  any servo plug  or regulator cover
    that is  not eligible  for installation.  Install the  gasket onto the
    servo plug and reassemble the servo plug to the regulator cover.

(7) Torque the servo  plug to a new,  higher torque of 90-100  in-lbs, to
    help maintain the proper clamp-up force against the plug and cover.

(8) Safety wire  the servo  plug  with  0.025-inch diameter  wire  to  the
    regulator cover. Information on properly safety wiring the plug can be
    found in Precision  Airmotive LLC Mandatory  Service Bulletin No.  PRS
    -107, Revision 1, dated March 6, 2008.

(9) Inspect  all other  safety wire  on the  servo. Replace  any that  are
    damaged.

REPETITIVE INSPECTIONS

(i) At  every engine  oil change  or within  every 50  hours of engine run
    time, whichever occurs first, repeat the inspection and remedial steps
    specified in paragraphs (f) through (h)(9) of this AD.

SPECIAL FLIGHT PERMITS PROHIBITED

(j) Under 14 CFR part 39.23, we are prohibiting special flight permits.

ALTERNATIVE METHODS OF COMPLIANCE

(k) The  Manager,  Seattle  Aircraft  Certification  Office,  may  approve
    alternative methods of compliance for  this AD if requested using  the
    procedures found in 14 CFR 39.19.

RELATED INFORMATION

(l) Precision  Airmotive LLC   Mandatory  Service  Bulletin  No.  PRS-107,
    Revision 1, dated March 6, 2008,  pertains to the subject of this  AD.
    You can get  the  service  information  identified  in  this  AD  from
    http://www.precisionairmotive.com.

(m) For  Precision Airmotive  LLC, Richard  Simonson, Aerospace  Engineer,
    Propulsion  Branch,  FAA, Transport  Airplane  Directorate, 1601  Lind
    Avenue,      SW.,      Renton,      Washington      98055;     e-mail:
    Richard.simonson@faa.gov; telephone:  (425) 917-6507;  fax: (425)  917
    -6590.

(n) For Lycoming  Engines, Norm  Perenson, Aerospace  Engineer,  New  York
    Aircraft Certification  Office, FAA,  Engine &  Propeller Directorate,
    1600  Stewart   Avenue,  Suite   410,  Westbury,   NY  11590;  e-mail:
    Norman.perenson@faa.gov;  telephone:  (516) 228-7337;  fax:  (516) 794
    -5531.

(o) For  Teledyne  Continental  Motors,  Kevin Brane,  Aerospace Engineer,
    Atlanta   Aircraft   Certification   Office,   FAA,   Small   Airplane
    Directorate, One Crown Center, 1895 Phoenix Blvd., Suite 450, Atlanta,
    GA  30349;  e-mail:  kevin.brane@faa.gov;  telephone: (770)  703-6063;
    fax: (770) 703-6097.

(p) For Superior Air Parts, Inc., Tausif Butt, Aerospace Engineer, Special
    Certification Office, FAA, Rotorcraft Directorate, Southwest  Regional
    Headquarters, 2601  Meacham Blvd.,  Fort Worth,  Texas 76137;  e-mail:
    Tausif.butt@faa.gov; telephone: (817) 222-5195; fax: (817) 222-5785.

Issued in Burlington, Massachusetts, on April 4, 2008. Francis A.  Favara,
Manager, Engine and Propeller Directorate, Aircraft Certification Service.

FOR  FURTHER INFORMATION  CONTACT:  For  Precision Airmotive  LLC, Richard
Simonson, Aerospace Engineer,  Propulsion Branch, FAA,  Transport Airplane
Directorate,  1601  Lind  Avenue, SW.,  Renton, Washington  98055; e-mail:
Richard.simonson@faa.gov; telephone: (425) 917-6507; fax: (425) 917-6590.

For Lycoming Engines, Norm Perenson, Aerospace Engineer, New York Aircraft
Certification Office,  FAA, Engine  & Propeller  Directorate, 1600 Stewart
Avenue, Suite  410, Westbury,  NY 11590;  e-mail: Norman.perenson@faa.gov;
telephone: (516) 228-7337; fax: (516) 794-5531.

For Teledyne Continental Motors, Kevin Brane, Aerospace Engineer,  Atlanta
Aircraft Certification Office, FAA, Small Airplane Directorate, One  Crown
Center,  1895  Phoenix  Blvd.,  Suite  450,  Atlanta,  GA  30349;  e-mail:
kevin.brane@faa.gov; telephone: (770) 703-6063; fax: (770) 703-6097.

For Superior  Air Parts,  Inc., Tausif  Butt, Aerospace  Engineer, Special
Certification  Office,  FAA,  Rotorcraft  Directorate,  Southwest Regional
Headquarters,  2601  Meacham  Blvd.,  Fort  Worth,  Texas  76137;  e-mail:
Tausif.butt@faa.gov; telephone: (817) 222-5195; fax: (817) 222-5785.
PREAMBLE 
AGENCY: Federal Aviation Administration (FAA), Department of Transportation (DOT).

ACTION: Final rule; request for comments.

SUMMARY: This document publishes in the Federal Register an amendment adopting emergency airworthiness directive (AD) 2008-06-51 that was sent previously to all known U.S. owners and operators of Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IVO, and HIO series reciprocating engines, TCM TSIO-360-RB reciprocating engines, and Superior Air Parts, Inc. IO-360 series reciprocating engines with certain Precision Airmotive LLC RSA-5 and RSA-10 series fuel injection servos. This AD results from eighteen reports of fuel injection servo plugs, part number (P/N) 383493, that had loosened or completely backed out of the threaded plug hole on the regulator cover of the fuel injection servo. These servo plugs were installed with servo plug gasket, P/N 365533, under the plug hex-head. We are issuing this AD to prevent a lean running engine, which could result in a substantial loss of engine power and subsequent loss of control of the airplane. 

DATES: This AD becomes effective April 29, 2008 to all persons except those persons to whom it was made immediately effective by emergency AD 2008-06-51, issued on March 12, 2008, which contained the requirements of this amendment. 
We must receive any comments on this AD by June 13, 2008. 

ADDRESSES: Use one of the following addresses to comment on this AD. 
Federal eRulemaking Portal: Go to http:// www.regulations.gov and follow the instructions for sending your comments electronically. 
Mail: Docket Management Facility, U.S. Department of Transportation, 1200 New Jersey Avenue, SE., West Building Ground Floor, Room W12-140, Washington, DC 20590-0001. 
Hand Delivery: Deliver to Mail address above between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. 
Fax: (202) 493-2251. 
Contact Precision Airmotive LLC at http:// www.precisionairmotive.com for the service information identified in this AD. 

FOR FURTHER INFORMATION CONTACT: For Precision Airmotive LLC, Richard Simonson, Aerospace Engineer, Propulsion Branch, FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington 98055; e-mail: Richard.simonson@faa.gov; telephone: (425) 917-6507; fax: (425) 917-6590. 

For Lycoming Engines, Norm Perenson, Aerospace Engineer, New York Aircraft Certification Office, FAA, Engine & Propeller Directorate, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; e-mail: Norman.perenson@faa.gov; telephone: (516) 228-7337; fax: (516) 794- 5531. 

For Teledyne Continental Motors, Kevin Brane, Aerospace Engineer, Atlanta Aircraft Certification Office, FAA, Small Airplane Directorate, One Crown Center, 1895 Phoenix Blvd., Suite 450, Atlanta, GA 30349; e- mail: kevin.brane@faa.gov; telephone: (770) 703-6063; fax: (770) 703- 6097. 

For Superior Air Parts, Inc., Tausif Butt, Aerospace Engineer, Special Certification Office, FAA, Rotorcraft Directorate, Southwest Regional Headquarters, 2601 Meacham Blvd., Fort Worth, Texas 76137; e- mail: Tausif.butt@faa.gov; telephone: (817) 222-5195; fax: (817) 222- 5785. 

SUPPLEMENTARY INFORMATION: On March 12, 2008, the FAA issued emergency AD 2008-06-51, that applies to Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IVO, and HIO series reciprocating engines, TCM TSIO-360-RB reciprocating engines, and Superior Air Parts, Inc. IO-360 series reciprocating engines with certain Precision Airmotive LLC RSA-5 and RSA-10 series fuel injection servos. That AD requires inspecting servo plugs for looseness and damage on fuel injection servos that have a servo plug gasket, P/N 365533, installed, inspecting the servo regulator cover threads for damage, inspecting the gasket for damage, reinstalling acceptable parts, and torquing the servo plug to a new, higher torque to help maintain the proper clamp-up force against the plug and cover. That AD resulted from eighteen reports of fuel injection servo plugs, P/N 383493, that had loosened or completely backed out of the threaded plug hole on the regulator cover of the fuel injection servo. This condition, if not corrected, could result in a substantial loss of engine power and subsequent loss of control of the airplane. 

FAA's Determination and Requirements of This AD 

Since the unsafe condition described is likely to exist or develop on other engines of the same type design, we issued emergency AD 2008- 06-51 to prevent a lean running engine, which could result in a substantial loss of engine power and subsequent loss of control of the airplane. This AD requires inspecting servo plugs for looseness and damage on fuel injection servos that have a servo plug gasket, P/N 365533, installed, inspecting the servo regulator cover threads for damage, inspecting the gasket for damage, reinstalling acceptable parts, and torquing the servo plug to a new, higher torque to help maintain the proper clamp-up force against the plug and cover. 

FAA's Determination of the Effective Date 

Since an unsafe condition exists that requires the immediate adoption of this AD, we have found that notice and opportunity for public comment before issuing this AD are impracticable, and that good cause existed to make the AD effective immediately on March 12, 2008, to all known U.S. owners and operators of Lycoming Engines IO, (L)IO, TIO, (L)TIO, AEIO, AIO, IGO, IVO, and HIO series reciprocating engines, TCM TSIO-360-RB reciprocating engines, and Superior Air Parts, Inc. IO- 360 series reciprocating engines with certain Precision Airmotive LLC RSA-5 and RSA-10 series fuel injection servos. These conditions still exist, and we are publishing the AD in the Federal Register as an amendment to Section 39.13 of part 39 of the Code Federal Regulations (14 CFR part 39) to make it effective to all persons. 

Interim Action 

These actions are interim actions and we may take further rulemaking actions in the future. 

Comments Invited 

This AD is a final rule that involves requirements affecting flight safety and was not preceded by notice and an opportunity for public comment. However, we invite you to send us any written relevant data, views, or arguments regarding this AD. Send your comments to an address listed under ADDRESSES. Include "AD Docket No. FAA-2008-0420; Directorate Identifier 2008-NE-10-AD'' in the subject line of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify it. 
We will post all comments we receive, without change, to http:// www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact with FAA personnel concerning this proposed AD. Using the search function of the Web site, anyone can find and read the comments in any of our dockets, including, if provided, the name of the individual who sent the comment (or signed the comment on behalf of an association, business, labor union, etc.). You may review the DOT's complete Privacy Act Statement in the Federal Register published on April 11, 2000 (65 FR 19477-78). 

Examining the AD Docket 

You may examine the AD docket on the Internet at http:// www.regulations.gov; or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647-5527) is the same as the Mail address provided in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt. 

Authority for This Rulemaking 

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority. 
We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, "General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action. 

Regulatory Findings 

We have determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government. 
For the reasons discussed above, I certify that this AD: 
1. Is not a "significant regulatory action'' under Executive Order 12866; 
2. Is not a "significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and 
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. 
We prepared a summary of the costs to comply with this AD and placed it in the AD Docket. You may get a copy of this summary at the address listed under ADDRESSES. 

List of Subjects in 14 CFR Part 39 

Air transportation, Aircraft, Aviation safety, Safety. 

Adoption of the Amendment 

Under the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows: 

PART 39--AIRWORTHINESS DIRECTIVES 

1. The authority citation for part 39 continues to read as follows: 

Authority: 49 U.S.C. 106(g), 40113, 44701. 

Sec. 39.13 [Amended] 

2. The FAA amends Sec. 39.13 by adding the following new airworthiness directive: