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PROPOSED AD LYCOMING ENGINES (FORMERLY TEXTRON LYCOMING): Docket No. FAA-2006-24785; Directorate Identifier 2006-NE-20-AD.
(a) COMMENTS DUE DATE

We must receive comments by June 5, 2012.

(b) AFFECTED ADS

This  AD  supersedes  AD  2006-20-09,  Amendment  39-14778  (71  FR 57407,
September 29, 2006).

(c) APPLICABILITY

This AD applies to Lycoming Engines (L)O-360, (L)IO-360, AEIO-360, IO-390,
AEIO-390, O-540,  IO-540, AEIO-540,  (L)TIO-540, IO-580,  AEIO-580, and IO
-720 series reciprocating engines listed by engine model number and serial
number in  Table 1,  Table 2,  Table 3,  or Table  4 of Lycoming Mandatory
Service Bulletin (MSB) 569A, dated April 11, 2006, and those engines  with
crankshafts listed by crankshaft serial number in Table 5 of Lycoming  MSB
569A, dated April 11, 2006. These applicable engines are manufactured new,
rebuilt, overhauled, or had a crankshaft installed after  January 1, 1997.

(d) UNSAFE CONDITION

This AD results from Lycoming  Engines discovering that the March  1, 1997
start date of affected engine models  in MSB No. 569A, is incorrect.  This
AD also results from  the need to include  the IO-390, AEIO-390, and  AEIO
-580 series engine models having affected crankshafts. We are issuing this
AD to prevent failure of the crankshaft, which will result in total engine
power loss, in-flight engine failure, and possible loss of the aircraft.

(e) COMPLIANCE

You are responsible for having  the actions required by this  AD performed
within the compliance times specified unless the actions have already been
done.

(f) CREDIT FOR PREVIOUS ACTIONS

(1) If you previously complied with  any of the following ADs, no  further
    action is required:

(i) AD 2002-19-03 (67 FR 59139, September 20, 2002); or

(ii) AD 2005-19-11 (70 FR 54618, September 16, 2005); or

(iii) AD 2006-06-16 (71 FR 14638, March 23, 2006).

(2) If you previously accomplished any of the following Lycoming MSBs,  no
    further action is required:

(i) MSB No. 552; or

(ii) MSB No. 553; or

(iii) Supplement No. 1 to MSB No. 553; or

(iv) MSB No. 566; or

(v) Supplement No. 1 to MSB No. 566; or

(vi) MSB No. 569, MSB No. 569A, and Supplement 1 to MSB No. 569A.

(3) If Lycoming Engines manufactured new, rebuilt, overhauled, or repaired
    your engine, or replaced the crankshaft in your engine before  January
    1, 1997,  and you  have not  had the  crankshaft replaced,  no further
    action is required.

(4) If Table  1, Table 2,  Table 3, or  Table 4 of  Lycoming MSB No. 569A,
    dated April 11, 2006, lists your engine serial number (S/N), and Table
    5 of MSB No. 569A, dated April 11, 2006, does not list your crankshaft
    S/N, no further action is required.

(5) For engine model TIO-540-U2A, S/N L-4641-61A, no action is required.

(g) ENGINES FOR WHICH ACTION IS REQUIRED

If you did not previously comply  with any of the ADs listed  in paragraph
(f)(1) of this AD, do the following:

(1) If Table  1, Table 2,  Table 3, or  Table 4 of  Lycoming MSB No. 569A,
    dated April 11, 2006,  lists your engine S/N,  and Table 5 of  MSB No.
    569A, dated  April 11,  2006, lists  your crankshaft  S/N, replace the
    affected crankshaft with a crankshaft that is not listed in Table 5 of
    MSB No. 569A at the earliest of the following:

(i) The time of the next engine overhaul as specified in Lycoming  Engines
    Service Instruction No. 1009AU, dated November 18, 2009; or

(ii) The next separation of the crankcase, or

(iii) No later than  12 years from the  time the crankshaft first  entered
      service or was last overhauled, whichever is later.

(2) If Table  1, Table 2,  Table 3, or  Table 4 of  Lycoming MSB No. 569A,
    dated April 11, 2006,  does not list your  engine S/N, and Table  5 of
    MSB No. 569A does list your crankshaft S/N (an affected crankshaft was
    installed as a  replacement), replace the  affected crankshaft with  a
    crankshaft  that is  not listed  in Table  5 of  MSB No.  569A at  the
    earliest of the following:

(i) The time of the next engine overhaul as specified in Lycoming  Engines
    Service Instruction No. 1009AU, dated November 18, 2009; or

(ii) The next separation of the crankcase, or

(iii) No later than  12 years from the  time the crankshaft first  entered
      service or was last overhauled, whichever is later.

(h) PROHIBITION AGAINST INSTALLING CERTAIN CRANKSHAFTS

After the effective date  of this AD, do  not install any crankshaft  that
has a  S/N listed  in Table  5 of  Lycoming MSB  No. 569A, dated April 11,
2006, into any engine.

(i) ALTERNATIVE METHODS OF COMPLIANCE (AMOC)

The Manager, New York Aircraft Certification Office, may approve AMOCs  to
this AD. Use the  procedures in 14 CFR  39.19 to make your  request. AMOCs
approved for AD 2002-19-03 (67 FR  59139, September 20, 2002) and AD  2006
-20-09 (71 FR 57407,  September 29, 2006) are  approved as AMOCs for  this
AD.

(j) RELATED INFORMATION

(1) For more information about  this AD, contact Norm Perenson,  Aerospace
    Engineer,  New  York  Aircraft  Certification  Office,  FAA,  Engine &
    Propeller Directorate,  1600 Stewart  Avenue, Suite  410, Westbury, NY
    11590;    phone:     516-228-7337;    fax:     516-794-5531;    email:
    norman.perenson@faa.gov.

(2) For service information identified  in this AD, contact Lycoming,  652
    Oliver Street, Williamsport,  PA 17701; telephone:  570-323-6181; fax:
    570-327-7101, or on the internet at www.Lycoming.Textron.com. You  may
    review copies of the referenced service information at the FAA, Engine
    & Propeller  Directorate, 12  New England  Executive Park, Burlington,
    MA. For information on the  availability of this material at  the FAA,
    call 781-238-7125.

Issued  in  Burlington,  Massachusetts,  on  April  2,  2012.  Colleen  M.
D'Alessandro, Assistant Manager, Engine & Propeller Directorate,  Aircraft
Certification Service.

DATES: We must receive comments on this supplemental NPRM by June 5, 2012.
PREAMBLE 

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration


14 CFR Part 39

[Docket No. FAA-2006-24785; Directorate Identifier 2006-NE-20-AD]
RIN 2120-AA64

Airworthiness Directives;
Lycoming Engines Reciprocating Engines

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Supplemental notice of proposed rulemaking (NPRM); reopening of
comment period.

-----------------------------------------------------------------------

SUMMARY: We are revising an earlier proposed airworthiness directive
(AD) for certain Lycoming Engines (L)O-360, (L)IO-360, AEIO-360, O-540,
IO-540, AEIO-540, (L)TIO-540, IO-580, and IO-720 series reciprocating
engines. That NPRM proposed to require replacing certain crankshafts of
affected engine models. This action revises that NPRM by including the
IO-390, AEIO-390, and AEIO-580 series engine models having affected
crankshafts. We are proposing this supplemental NPRM to prevent failure
of the crankshaft, which will result in total engine power loss, in-
flight engine failure, and possible loss of the aircraft. Since these
actions impose an additional burden over that proposed in the NPRM, we
are reopening the comment period to allow the public the chance to
comment on these proposed changes.

DATES: We must receive comments on this supplemental NPRM by June 5, 2012.

ADDRESSES: You may send comments, using the procedures found in 14 CFR
11.43 and 11.45, by any of the following methods:
Federal eRulemaking Portal: Go to http://www.regulations.gov. Follow the instructions for submitting comments.

Fax: 202-493-2251.

Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE., Washington, DC 20590.

Hand Delivery: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE., Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.

For service information identified in this AD, contact Lycoming,
652 Oliver Street, Williamsport, PA 17701; phone: 570-323-6181; fax:
570-327-7101, or on the internet at www.Lycoming.Textron.com. You may
review copies of the referenced service information at the FAA, Engine
& Propeller Directorate, 12 New England Executive Park, Burlington, MA.
For information on the availability of this material at the FAA, call
781-238-7125.

Examining the AD Docket


You may examine the AD docket on the Internet at http://www.regulations.gov;
or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this proposed AD, the regulatory
evaluation, any comments received, and other information. The street
address for the Docket Office (phone: 800-647-5527) is in the ADDRESSES
section. Comments will be available in the AD docket shortly after
receipt.

FOR FURTHER INFORMATION CONTACT:
Norm Perenson, Aerospace Engineer, New
York Aircraft Certification Office, FAA, Engine & Propeller
Directorate, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone:
516-228-7337; fax: 516-794-5531; email: norman.perenson@faa.gov.

SUPPLEMENTARY INFORMATION:

Comments Invited


We invite you to send any written relevant data, views, or
arguments about this proposed AD. Send your comments to an address
listed under the ADDRESSES section. Include "Docket No. FAA-2006-
24785; Directorate Identifier 2006-NE-20-AD" at the beginning of your
comments. We specifically invite comments on the overall regulatory,
economic, environmental, and energy aspects of this proposed AD. We
will consider all comments received by the closing date and may amend
this proposed AD because of those comments.
We will post all comments we receive, without change, to http://www.regulations.gov, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we
receive about this proposed AD.

Discussion


We issued an NPRM supersedure to amend 14 CFR part 39 to include an
AD that would apply to Lycoming Engines (L)O-360, (L)IO-360, AEIO-360,
O-540, IO-540, AEIO-540, (L)TIO-540, IO-580, and IO-720 series
reciprocating engines. That NPRM published in the Federal Register on
August 12, 2011 (76 FR 50152). That NPRM supersedure proposed to retain
all of the requirements of AD 2006-20-09 (71 FR 57407, September 29,
2006), and would expand the affected engines by moving the start date
of affected engine models back from March 1, 1997, to January 1, 1997.
All references to March 1, 1997 in AD 2006-20-09, and the NPRM
supersedure are, therefore, obsolete and the start date of affected
models in this supplemental NPRM supersedure is changed to January 1,
1997. Lycoming also changed its Service Instruction No. 1009AS dated
May 25, 2006 to Service Instruction No. 1009AU, dated November 18,
2009. The changes to Service Instruction 1009 do not affect the engine
overhaul time.

Actions Since Previous NPRM Was Issued


Since we issued the previous NPRM (76 FR 50152, August 12, 2011),
Lycoming Engines made us aware of additional engine models with
crankshafts affected by the unsafe condition. They are the IO-390,
AEIO-390, and AEIO-580 series reciprocating engines. These engine
models were considered experimental and did not have a type certificate
when we issued AD 2006-20-09 (71 FR 57407, September 29, 2006). These
models now have type certificates and so we propose to add them in this
supplemental NPRM.

Comments


We gave the public the opportunity to comment on the original NPRM.
We received no comments on that NPRM (76 FR 50152, August 12, 2011).

FAA's Determination


We are proposing this supplemental NPRM because we evaluated all
the relevant information and determined the unsafe condition described
previously is likely to exist or develop in other products of the same
type design. Certain changes described above expand the scope of the
original NPRM (76 FR 50152, August 12, 2011). As a result, we have
determined that it is necessary to reopen the comment period to provide
additional opportunity for the public to comment on this supplemental
NPRM.

Proposed Requirements of the Supplemental NPRM


This supplemental NPRM would retain all of the requirements of AD
2006-20-09 (71 FR 57407, September 29, 2006). This supplemental NPRM
would also change the start date of affected engine models from March
1, 1997, to January 1, 1997, and would add Lycoming Engines IO-390,
AEIO-390, and AEIO-580 series reciprocating engines to the
applicability.

Costs of Compliance


We estimate that this proposed AD would require no additional costs
of compliance over those in the original AD 2006-20-09, which are
$60,384,000. This proposed AD carries over the original costs of
compliance. We estimate that this proposed AD would affect 3,774
engines installed on airplanes of U.S. registry. Because the proposed
AD compliance interval coincides with engine overhaul or other engine
maintenance, we estimate no additional labor hours will be needed to
comply with this proposed AD. Parts would cost about $16,000 per
engine. Based on these figures, we estimate the total cost of the
proposed AD to be $60,384,000. Our estimate is independent of any
possible warranty coverage.

Authority for This Rulemaking


Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. "Subtitle VII: Aviation Programs"
describes in more detail the scope of the Agency's authority.

We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: "General
requirements." Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.

Regulatory Findings


We determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not have a
substantial direct effect on the States, on the relationship between
the national Government and the States, or on the distribution of power
and responsibilities among the various levels of government.

For the reasons discussed above, I certify this proposed
regulation:

(1) Is not a "significant regulatory action" under Executive Order 12866,

(2) Is not a "significant rule" under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979),

(3) Will not affect intrastate aviation in Alaska, and

(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39


Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.

The Proposed Amendment


Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES


1. The authority citation for part 39 continues to read as follows:

Authority:
49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]


2. The FAA amends Sec. 39.13 by adding the following new airworthiness directive (AD):