SPECIAL AIRWORTHINESS INFORMATION BULLETIN
Aircraft Certification Service
Washington, DC
U.S. Department of Transportation
Federal Aviation Administration
CE-10-40 R1

July 30, 2010

This is information only. Recommendations aren’t mandatory.

Introduction

This Special Airworthiness Information Bulletin is to inform pilots, owners, operators, and maintenance and service personnel of Cessna Aircraft Company (and formerly Reims Aviation S.A.) Model 100, 200, or 300 series, any model and/or prefix and/or suffix in the series of airplanes as applicable of the hazards associated with water contamination of fuel tank systems. The fuel tank system consists of all tanks, components, lines, fittings, etc., from the fuel tank to the engine.

This SAIB revises SAIB CE-10-40, dated July 27, 2010 as a result of comments received from an organization and other airworthiness authorities. It adds to the list of models potentially affected.

At this time, the FAA has determined that this airworthiness concern is not an unsafe condition that would warrant airworthiness directive (AD) action under Title 14 of the Code of Federal Regulations (14 CFR) Part 39.

Background

Recent safety information on Cessna 150, 170, and 172 series airplanes caused us to re-examine our efforts on preventing accidents and incidents due to water contaminated fuel. Water may enter the fuel tank system via any penetration in the wing fuel tank. Water in the fuel may come out of solution, settle and make its way to a drain location in the form of a blob, pea, or BB-shaped translucent mass found at the bottom of the sampler cup. Water suspended in the fuel may lead to a cloudy or hazy appearance in the sampler cup. Water may have dissolved in the fuel, but the conditions have not yet occurred to cause the water to come out of solution and perhaps adhere to the dry tank upper surface or walls (similar to condensation). Understanding this, all pilots, owners, operators, maintenance, and service personnel of these type airplanes should assume some water exists in the fuel tank system on the airplane.

Recommendations

We recommend you do the following:
  1. Check your fuel tank system to assure it is equipped with fuel drain valves (not plugs) at all permissible drain locations (i.e.; wing tanks, manifold tanks, selector valves, shut-off valves, strainers, low points, etc.). Become familiar with all drain locations on a specific model of airplane. From model to model in a series of airplanes, the number, type, and location of drains may not be the same. There is no single point of drainage that can be used to check for all fuel system contaminants simultaneously. Take the time to properly check all drain locations, all of the time.
  1. Check your fuel tank system to assure it is equipped with raised, umbrella-style fuel filler caps to preclude water ingress. Inclusion of reduced diameter adapters precludes misfueling also. Be sure the fuel vent system configuration of the airplane is maintained with any fuel cap selection. Incorrect fuel cap configuration may lead to reduced fuel flow, bladder collapse, oil-canning in flight, fuel hold-up in the tank, etc. with consequent engine failure.
  1. With the airplane in the normal ground attitude and starting at the highest drain location, check all drain locations for contaminants before every flight, whether or not refueling has occurred. Have fuel sample disposal provisions, proper lighting, and a small ladder at your disposal to properly check for fuel tank system contamination.
  1. Take proper precautions to preclude water from entering into your fuel tank system from an external source (washing, rain, snow, sleet, etc.). Regularly check all external entry sites (caps, access panels, etc.) for evidence of water ingress into the fuel tank system. When possible store the airplane indoors. If stored outdoors or exposed to wet conditions (washing, rain, snow, sleet, etc.), examine the fuel tank system drains for contamination more frequently. Pay particular attention to airplanes that have been externally cleaned and/or refinished also.
  1. During annual or 100-hour inspections do the following:
  1. Take precautions to preclude water migration in the fuel tank system from an internal source (free water coming out of solution). Keep fuel tanks full when the airplane will not be operated regularly. Keep fuel tanks full between flights, provided weight and balance limitations permit. Limit the fuel tanks exposure to large temperature fluctuations as much as possible. If the airplane has been exposed to sustained wing low or unusual attitudes or a fuel tank has been run dry, sump contaminants may have migrated throughout the fuel tank system.
  1. Know your fuel supplier. Regularly check and verify quality controls are in place to ensure you receive only dry, uncontaminated fuel from a supplier. Have on-field checks and verify to ensure continued supply of dry uncontaminated fuel to an operator. Gain assurance that the fuel supply has been checked for contamination and is properly filtered before allowing the airplane to be serviced. When ordering fuel, specifically state the exact fuel grade and quantity needed. Be present at each and every refueling and observe the fueling process.
  1. Collect all sampled fuel in a safe container and dispose of properly.
  1. Replace all safety items removed during contamination checks. Correct all unsatisfactory conditions found during or any examination prior to further flight.
For Further Information Contact

Jeff Janusz, Aerospace Engineer, 1801 Airport Road, Rm. 100, Wichita, KS; phone: (316) 946-4148; fax: (316) 946-4107; e-mail: jeff.janusz@faa.gov.

Related Advisory and Service Information

Refer to Table I for a list of documents published by FAA, Cessna Aircraft Company, and the Aircraft Owners and Pilots Association (AOPA) Air Safety Foundation related to fuel tank system contamination and related issues.
TABLE I
Advisory Circular
Document No. Date Subject Owner
AC 00-34A July 29, 1974 Aircraft Ground Handling and Servicing FAA
AC 20-43C October 10, 1976 Aircraft Fuel Control FAA
AC 20-105B June, 15 1998 Reciprocating Engine Power-Loss Accident Prevention and Trend Monitoring FAA
AC 20-106 April 1978 Aircraft Inspection for the General Aviation Aircraft Owner FAA
AC 20-122A January 29, 1991 Anti - Misfueling Devices: Their Availability and Use FAA
AC 20-125 December 10, 1985 Water in Aviation Fuels FAA
AC 43.13-1B October, 8 1998 Acceptable Methods, Techniques, and Practices – Aircraft Inspection and Repair FAA
AC 91-13C July 24, 1979 Cold Weather Operation of Aircraft FAA
AC 150/5230-4A June 18, 2004 Aircraft Fuel Storage, Handling and Dispensing on Airports FAA
Special Airworthiness Information Bulletin
Document No. Date Subject Owner
CE-07-06 October 27, 2006 Alcohol in auto gas FAA
CE-06-06 October, 2005 Steel fuel tanks FAA
CE-05-80 August 9, 2005 Cessna 120 and 140 Fuel Caps FAA
CE-04-11 October 28, 2003 Cessna 182 Series Fuel Caps FAA
CE-03-43R1 September 23, 2003 Cessna 100, 200, 200 and 400 series fuel quantity gauging FAA
Cessna Aircraft Company
Document No. Date Subject Owner
SEB92-23 September 4, 1992 Fuel System Quick Drain Modification Cessna
SEB92-24 September 4, 1992 Fuel System Quick Drain Valve Installation Cessna
SEB92-25 September 4, 1992 Fuel System Quick Drain Valve Installation Cessna
SEB92-26 September 4, 1992 Additional Fuel Tank Drain Valves Installation Cessna
SEB 92-27 September 4, 1992 Raised Reduced Diameter Fuel Cap Installation Cessna
SE70-28 October 23, 1970 Fuel Tank Filler Neck Sealing Cessna
SE69-15 July 18, 1969 Fuel Tank Quick Drain Valves Cessna
SNL98-9 October 26, 1998 Pilot Safety and Warning Supplements Cessna
D5139-13 June 1, 1998 Pilot Safety and Warning Supplements (Reissue) Cessna
SNL85-53 November 27, 1985 Pilot Safety and Warning Supplements Cessna
D5139-13 October 2, 1985 Pilot Safety and Warning Supplements (Orig. Issue) Cessna
SE82-36 July 30, 1982 Fuel Contamination Cessna
SE80-87 October 27, 1980 Fuel Contamination Cessna
Aircraft Owners and Pilots Association (AOPA) Air Safety Foundation
Document No. Date Subject Owner
Safety Advisor Operations and Proficiency No. 5 Fuel Awareness AOPA
Safety Brief No. 4 Misfueling AOPA