preamble attached >>>
ADs updated daily at www.Tdata.aero
2003-09-13 THE NEW PIPER AIRCRAFT, INC.: Amendment 39-13142; Docket No. 2002-CE-44-AD.
(a) What airplanes are affected by this AD? This AD affects the  following
    airplane  models  and serial  numbers   that are  certificated  in any
    category and do  not incorporate a   part number (P/N)  17634-002 flap
    control torque tube;  or a P/N  104622-002 or 104622-004  flap control
    torque tube assembly:
    ______________________________________________________________

    MODEL                   SERIAL NUMBERS

    PA-23 and PA-23-160     23-1 through 23-2046.
    PA-23-235               27-505 through 27-622.
    PA-23-250               27-1 through 27-504 and 27-2000
                            through 27-8154030.

    PA-E23-250              27-2505 through 27-4916 and 27-7304917
                            through 27-7554168.
    ______________________________________________________________

(b) Who must comply with this AD? Anyone who wishes to operate any of  the
    airplanes identified in paragraph (a) of this AD must comply with this
    AD.

(c) What problem does  this AD address? The  actions specified by this  AD
    are intended to detect and  correct damage to the flap  control torque
    tube, which  could result  in failure  of the  flap operating  system.
    If  such failure  occurred during  landing  or takeoff,  then  a split
    flap  condition could  occur with  potential loss  of control  of the
    airplane.

(d) What  actions must  I accomplish  to address  this problem? To address
    this problem, you must accomplish the following:
    ______________________________________________________________________

    ACTIONS » » »

(1) Inspect the flap control  torque tube for cracks, corrosion,  wear, or
    elongation of the attachment bolt holes (referred to as damage).

                COMPLIANCE » » »

                Initially inspect  upon accumulating  2,500 hours  time-in
                -service (TIS) on the  flap control torque tube  or within
                the next 100 hours TIS after June 23, 2003 (the  effective
                date  of this  AD), whichever  occurs later.  Repetitively
                inspect thereafter  at intervals  not to  exceed 500 hours
                TIS until a replacement  flap control torque tube  or flap
                control torque tube assembly specified in paragraph (d)(2)
                of this AD is installed.

                            PROCEDURES » » »

                            In accordance  with sections  3 through  10 of
                            the  ACCOMPLISHMENT  INSTRUCTIONS  section  of
                            Piper  Mandatory Service  Bulletin No.  1051B,
                            dated November 5, 2002.

    ACTIONS » » »

(2) Replace any  damaged flap control  torque tube and  replace any wooden
    end plugs  with new  plastic end  plugs, P/N  17631-002. Replace   the
    flap control  torque tubes  with either  a P/N  17634-002 flap control
    torque  tube  or a  P/N 104622-002  or 104622-004  flap control torque
    tube assembly.

(i) The P/N 17631-002 end plugs are part of the P/N 104622-002 and  104622
    -004 flap control torque tube assemblies, but must be obtained for the
    P/N 17634-002 installation.

(ii) You do not have to inspect the existing wooden end plugs as specified
    in the  service bulletin  since this  AD requires  the installation of
    plastic end plugs.

                COMPLIANCE » » »

                Prior to further flight after the inspection where  damage
                is found.

                            PROCEDURES » » »

                            In accordance  with sections  3 through  10 of
                            the  ACCOMPLISHMENT  INSTRUCTIONS  section  of
                            Piper  Mandatory Service  Bulletin No.  1051B,
                            dated November 5, 2002.

    ACTIONS » » »

(3) The repetitive inspections required by this AD may be terminated after
    installation of   a replacement   flap control   torque tube   or flap
    control torque tube assembly as specified in paragraph (d)(2) of  this
    AD.

                COMPLIANCE » » »

                You may replace the  flap control torque tube  assembly at
                any  time, but  must replace  prior to  further flight  if
                damage is found during an inspection.

                            PROCEDURES » » »

                            In accordance  with sections  3 through  10 of
                            the  ACCOMPLISHMENT  INSTRUCTIONS  section  of
                            Piper  Mandatory Service  Bulletin No.  1051B,
                            dated November 5, 2002.
    ______________________________________________________________________

(e) Can  I comply  with this  AD in  any other  way? To use an alternative
    method of compliance or adjust the compliance time, use the procedures
    in 14  CFR  39.19.  Send   these requests  to  the  Manager,   Atlanta
    Aircraft Certification Office. For information on any already approved
    alternative methods  of compliance,  contact Hassan  Amini,  Aerospace
    Engineer,  FAA, Atlanta   Aircraft Certification   Office, One   Crown
    Center,  1895 Phoenix Boulevard,  Suite 450, Atlanta,  Georgia  30349;
    telephone: (770)  703-6080; facsimile: (770) 703-6097.

(f) Are  any service  bulletins incorporated  into this  AD by  reference?
    Actions  required  by   this  AD must   be  done  in   accordance with
    Piper Mandatory Service  Bulletin No. 1051B,  dated November 5,  2002.
    The Director of the  Federal Register approved  this  incorporation by
    reference under  5  U.S.C. 552(a) and   1 CFR part   51. You may   get
    copies from  The  New Piper Aircraft,  Inc., Customer Services,   2926
    Piper Drive,  Vero  Beach,  Florida 32960;  telephone: (561) 567-4361;
    facsimile: (772) 978-6573. You may  view copies at  the FAA,   Central
    Region,  Office of  the Regional Counsel, 901 Locust, Room 506, Kansas
    City, Missouri,  or at the Office of the  Federal Register, 800  North
    Capitol Street, NW., suite 700, Washington, DC.

(g) When does  this  amendment  become effective?  This amendment  becomes
    effective on June 23, 2003.

Issued in  Kansas City,  Missouri, on  April 30,  2003. Michael Gallagher,
Manager, Small Airplane Directorate, Aircraft Certification Service.

FOR FURTHER  INFORMATION CONTACT:  Hassan Amini,  Aerospace Engineer, FAA,
Atlanta  Aircraft Certification  Office, One  Crown Center,  1895 Phoenix
Boulevard, Suite 450, Atlanta, Georgia 30349; telephone: (770) 703-  6080;
facsimile: (770) 703-6097.
PREAMBLE 
AGENCY: Federal Aviation Administration, DOT.

ACTION: Final rule.

SUMMARY: This amendment adopts a new airworthiness directive (AD) that applies to certain The New Piper Aircraft, Inc. (Piper) Models PA-23, PA-23-160, PA-23-235, PA-23-250, and PA-E23-250 airplanes that do not incorporate a certain design flap control torque tube or torque tube assembly. This AD requires you to repetitively inspect the flap control torque tube for cracks, corrosion, wear, or elongation of the attachment bolt holes (referred to as damage); and requires you to replace any damaged torque tube with either an improved design flap control torque tube or flap control torque tube assembly. The repetitive inspections will no longer be necessary when the improved design torque tube or torque tube assembly is installed. This AD is the result of several reports of damage found in the flap control torque tube on the affected airplanes. The actions specified by this AD are intended to detect and correct damage to the flap control torque tube, which could result in failure of the flap operating system. If such failure occurred during landing or takeoff, then a split flap condition could occur with potential loss of control of the airplane. 

DATES: This AD becomes effective on June 23, 2003.

The Director of the Federal Register approved the incorporation by reference of certain publications listed in the regulations as of June 23, 2003.

ADDRESSES: You may get the service information referenced in this AD from The New Piper Aircraft, Inc., Customer Services, 2926 Piper Drive, Vero Beach, Florida 32960; telephone: (561) 567-4361; facsimile: (772) 978-6573. You may view this information at the Federal Aviation Administration (FAA), Central Region, Office of the Regional Counsel,
Attention: Rules Docket No. 2002-CE-44-AD, 901 Locust, Room 506, Kansas City, Missouri 64106; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

FOR FURTHER INFORMATION CONTACT: Hassan Amini, Aerospace Engineer, FAA, Atlanta Aircraft Certification Office, One Crown Center, 1895 Phoenix Boulevard, Suite 450, Atlanta, Georgia 30349; telephone: (770) 703-
6080; facsimile: (770) 703-6097.

SUPPLEMENTARY INFORMATION: 

Discussion 

What Events Have Caused This AD? 

A review of FAA's service difficulty report (SDR) database shows several incidents of cracks and corrosion in the flap control torque tube on Piper PA-23 series airplanes. One incident of a broken flap control torque tube resulted in a split flap condition during approach. 

What Is the Potential Impact if FAA Took No Action? 

Cracked or corroded flap torque tubes, if not detected and corrected, could result in damage to the flap control torque tube and failure of the flap operating system. If such failure occurred during landing or takeoff, then a split flap condition could occur with potential loss of control of the airplane. 

Has FAA Taken Any Action to This Point? 

We issued a proposal to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) to include an AD that would apply to certain Piper Models PA-23, PA-23-160, PA-23-235, PA-23-250, and PA- E23-250 airplanes that do not incorporate a certain design flap control torque tube or torque tube assembly. This proposal was published in the Federal Register as a notice of proposed rulemaking (NPRM) on January 27, 2003. The NPRM proposed to require you to repetitively inspect the flap control torque tube for cracks, corrosion, wear, or elongation of the attachment bolt holes; and would require you to replace any damaged flap control torque tube with either an improved design flap control torque tube or flap control torque tube assembly. The repetitive inspections would no longer be necessary when the improved design flap control torque tube or flap control torque tube assembly is installed. 

Was the Public Invited To Comment? 

The FAA encouraged interested persons to participate in the making of this amendment. We did not receive any comments on the proposed rule or on our determination of the cost to the public. 

FAA's Determination 

What Is FAA's Final Determination on This Issue? 

After careful review of all available information related to the subject presented above, we have determined that air safety and the public interest require the adoption of the rule as proposed except for minor editorial corrections. We have determined that these minor corrections: 

--Provide the intent that was proposed in the NPRM for correcting the unsafe condition; and 

--Do not add any additional burden upon the public than was already proposed in the NPRM. 

How Does the Revision to 14 CFR Part 39 Affect This AD? 

On July 10, 2002, FAA published a new version of 14 CFR part 39 (67 FR 47997, July 22, 2002), which governs FAA's AD system. This regulation now includes material that relates to special flight permits, alternative methods of compliance, and altered products. This material previously was included in each individual AD. Since this material is included in 14 CFR part 39, we will not include it in future AD actions. 

Cost Impact 

How Many Airplanes Does This AD Impact? 

We estimate that this AD affects 3,733 airplanes in the U.S. registry. 

What Is the Cost Impact of This AD on Owners/Operators of the Affected Airplanes? 

We estimate the following costs to accomplish the inspection: 
 
Labor cost  Parts cost Total cost per airplane Total cost on U.S. operators 
8 workhours x $60 per hour = $480. None for inspection $480 per airplane $1,791,840.

We estimate the following costs to accomplish any necessary replacement that will be required based on the results of the inspection. We have no way of determing the number of airplanes that may need such repair/replacement: 
 
Labor cost  Parts cost Total cost per airplane
4 workhours x $60 per hour = $240 $452 per airplane $692 per airplane.

Regulatory Impact 

Does This AD Impact Various Entities? 

The regulations adopted herein will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, it is determined that this final rule does not have federalism implications under Executive Order 13132. 

Does This AD Involve a Significant Rule or Regulatory Action? 

For the reasons discussed above, I certify that this action (1) is not a "significant regulatory action" under Executive Order 12866; (2) is not a "significant rule" under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and (3) will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. A copy of the final evaluation prepared for this action is contained in the Rules Docket. A copy of it may be obtained by contacting the Rules Docket at the location provided under the caption ADDRESSES. 

List of Subjects in 14 CFR Part 39 

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety. 

Adoption of the Amendment 

Accordingly, under the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows: 

PART 39--AIRWORTHINESS DIRECTIVES 

1. The authority citation for part 39 continues to read as follows: 

Authority: 49 U.S.C. 106(g), 40113, 44701. 

§ 39.13 [Amended] 

2. FAA amends § 39.13 by adding a new AD to read as follows: